Optical system for laser marking

Patent

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Details

350 961, G02B 632

Patent

active

050112538

DESCRIPTION:

BRIEF SUMMARY
TECHNICAL FIELD

The invention relates to an optical system for laser marking and comprising--when seen in the direction of a light beam of a predetermined transverse measurement and emitted by a laser--a mask including a mask pattern, and an image-producing means, such as a lens, and whereby the transverse measurement of the laser beam on the mask is slightly larger than the transverse measurement of the mask pattern.
Beyond current marking the laser marking also includes all processings where a thin surface layer is removed or evaporated from an article by a laser beam passing through a mask.


BACKGROUND ART

It is generally known to use short, high-energy laser pulses for engraving marks, such as numbers or dates, on various surfaces, such as coloured paper or eloxated aluminium, by directing the laser beam towards a mask made of for instance copper or stainless steel and in which the desired pattern is removed. In this manner a minor portion, typically less than 10%, of the laser light passes through the openings of the mask and through an image-producing optical system usually including a lens, and is imaged on the surface of the article.
However, far the major portion of the laser light is reflected by the portions of the mask not being removed, and thus the process utilizes the efficiency of the laser only to a minor degree. The radiation reflected by the mask is furthermore damaging to the laser in case it is directed towards said laser, because reflected radiation can interfere with the operation of the laser or, in extreme cases, damage parts thereof. Therefore the mask is often made diffusely reflecting or absorbing on its surface facing the beam.
With respect to laser processing of highly reflecting materials U.S. Pat. No. 4,480,168 discloses the use of a mirror system for catching the reflections from the surface of an article situated immediately below the mirror system, and for redirecting said reflections to the surface of the article in order thereby to increase the coupling of light into the material. Thus the publication discloses a mirror system comprising a concave upper mirror with a small opening allowing passage of a focused laser beam, and a lower mirror with a reflecting surface facing the upper mirror and with a larger opening allowing the laser beam to leave the mirror system and radiate the surface of the article so as to be reflected therefrom back to the mirror system. The surface of the article forms thus an essential part of the mirror system for achieving an increased coupling of light into said surface. In other words the refections from the surface are redirected thereto by means of the upper mirror.
If the above system is to be used for laser-marking an article, the latter must according to the publication be situated very close to the lower mirror with the rather unfortunate sideeffect that the material removed by the marking squirts onto the edge of the larger opening and is deposited thereon. As a consequence thereof the opening geometry or dimension changes gradually.


DESCRIPTION OF THE INVENTION

The object of the invention is to provide an optical system for laser-marking and exhibiting a substantially improved efficiency compared to the known optical systems for laser-marking, and which improves the quality of the resulting mark.
The optical system according to the invention is characterised in that a focusing means, such as a lens, and a concave mirror are situated between the laser and the mask, the focusing means being situated to focus the laser beam emitted by the laser to have said transverse measurement on the mask after focusing, the concave mirror being situated with its vertex in the focal point of the focusing means and with the reflecting surface facing the mask, and where an inlet opening is shaped about the vertex, the transverse measurement of said inlet opening being slightly larger than the transverse measurement of the focal point, that the mask is shaped as a mirror, preferably a plane mirror, with the reflecting surface facing the concave m

REFERENCES:
patent: 4009364 (1977-02-01), Ladstadter
patent: 4480168 (1984-10-01), Cielo et al.

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