Optical sensor and method of making same

Radiant energy – Photocells; circuits and apparatus – Optical or pre-photocell system

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250231SE, 350320, H01J 516

Patent

active

047975490

ABSTRACT:
An optical sensor has a gap for a toothed modulator wheel and accurately aligned optical fibers on either side of the gap. The fibers form a U-shape to allow compact sensor design. The sensor is fabricated by inserting a single optical fiber in a mold and supporting the fiber in a U-shape such that the bottom of the U bend includes a straight portion. A thermosetting material is molded around the fiber to form a body and encapsulsate the fiber. A gap is formed by excluding or removing the resin from the region of the straight portion. A part of the straight portion of the fiber at the gap is removed so that the remaining spaced ends are inherently aligned across the gap.

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