Optical semiconductor device

Active solid-state devices (e.g. – transistors – solid-state diode – Responsive to non-electrical signal – Electromagnetic or particle radiation

Reexamination Certificate

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C257S496000, C257S635000

Reexamination Certificate

active

06323530

ABSTRACT:

BACKGROUND OF THE INVENTION
This invention relates to an optical semiconductor device. Property of the optical semiconductor device is influenced by temperature. Therefore, improvement for decreasing thermal affect is required.
Conventionally, face-down mounting is one of the methods for mounting an optical semiconductor device. A surface electrode of the optical semiconductor device is turned face down, and the device is mounted onto a basement such as a heat sink.
According to the face-down mounting, comparing with face-up mounting where the surface electrode is turned face up, distance between an active layer of the optical semiconductor device and a heat sink is short. Therefore, heat of the active layer of the device is diffused easily to the heat sink, and, it is possible to improve properties of the optical semiconductor device such as characteristic temperature or maximum output property.
In mounting the optical semiconductor device such as a laser diode, electrode layer is formed on the laser diode by vacuum evaporation, and solder layer is formed on the heat sink. Then, the electrode layer of the laser diode is contacted to the solder. Melting the solder, the laser diode is stuck on the heat sink.
In a kind of optical semiconductor device, one pair of facets of the active layer are covered with insulating layer such as reflecting film or non-reflecting film, therefore those facets are protected electrically, but other pair of facets are exposed. When such kind of device is mounted on the heat sink by the face-down mounting, solder reaches the exposed facets of the active layer. It occurs an electrical short of the device.
On the other hand, to restrict spread of an electric current or an electric field, a narrow semiconductor mesa stripe is formed on the active layer. When an optical semiconductor device with the mesa stripe is mounted onto a mount base by face-down mounting, connection between the device and the mount base is not sure. Therefore, it is difficult to consistently manufacture the device with same properties.
SUMMARY OF THE INVENTION
It is therefore an object of the invention to provide an optical semiconductor device, which solve the above-described problem.
According to the invention, the optical semiconductor device includes a semiconductor substrate having an active layer, a semiconductor mesa stripe formed on the semiconductor substrate, a dummy mesa stripe formed on the semiconductor substrate, an insulating layer formed to fill up a gap between the semiconductor mesa stripe and the dummy mesa stripe, a main electrode formed on the semiconductor mesa stripe, and an extension electrode formed on top surfaces of the insulating layer and the dummy mesa stripe. The extension electrode is connected to the main electrode.
Comparing the conventional optical semiconductor device, top surface of the device is relatively wide. Therefore, it is possible to form an upper electrode with relatively wide area. As a result, in face-down mounting, connection between the device and the mount base is improved.
Moreover, extra solder moves along the extension electrode. Therefore, it is possible to avoid an electrical short of the device.


REFERENCES:
patent: 5221984 (1993-06-01), Furuyama et al.
patent: 5264387 (1993-11-01), Beyer et al.
patent: 5885856 (1999-03-01), Gilbert et al.
patent: 6072225 (2000-06-01), Chang et al.
patent: 6103592 (2000-08-01), Levy et al.
patent: 03095935 (1991-04-01), None
patent: 2001024280 (2001-01-01), None

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