Optical fiber array

Details Optical fiber array Optical fiber array

2002-03-01

2004-01-27

Nguyen, Khiem (Department: 2839)

Optical waveguides

With disengagable mechanical connector

Optical fiber/optical fiber cable termination structure

Reexamination Certificate

active

06682229

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to integrated fiber array and lens array assemblies used in optoelectronic light gathering systems, and particularly to such assemblies which require accurate matching between the fiber array and the lens array due to varying effective focal lengths of lenses of the lens array.
2. Description of Prior Art
Nowadays speed, bandwidth and scalability of optical interconnections are becoming more and more important in communications networks. Due to the increasing density of optical fibers, ultra high precision of two-dimensional multi-fiber array systems must be achieved. For instance, overall positional tolerances in optical switch light gathering systems should be maintained within ±2 &mgr;m. This is particularly important when light beams are gathered by a fiber array from a lens array in an optical switch.
U.S. Pat. No. 5,241,612 discloses a multi-core optical connector comprising a first connector part and a second connector part. The first connector part has a fiber array, a refractive index matching plate for preventing diffusion of beams, and a lens array. The second connector part has a fiber array and a lens array. A diameter of each of parallel beams that may be emitted outwardly from the lens array of the second connector part is larger than a diameter of parallel beams that may be emitted outwardly from the lens array of the first connector part. The first connector part and the second connector part are optically coupled such that both lens arrays are opposed to each other. The multi-core optical connector provides good alignment between the two fiber arrays, and minimizes axial deviation and angular deviation that may occur between the two fiber arrays. However, the multi-core optical connector does not provide accurate optical alignment between the fiber array and the lens array, as explained below.
An optical entry point of each fiber of a fiber array should be accurately positioned to correspond to a focal point of the corresponding lens of the lens array. Each lens of a typical lens array has a different focal length, due to unavoidable manufacturing tolerances. However, the optical entry points of all fibers in a typical fiber array are substantially coplanar. Therefore, it is virtually impossible to accurately coincide the optical entry points of the fiber array with the focal points of the lens array. Referring to
FIG. 1
, a conventional optical assembly
2
includes a fiber array
3
and a lens array
4
. The fiber array
3
has a plurality of optical fibers
5
arrayed in a holder
6
. The lens array
4
is made from a block of silica material. An array of lenses
7
is formed on one side of the silica block, by etching and machining. When the lens array
4
is thus formed, variance in focal lengths among each of the lenses
7
unavoidably exists. Therefore, positions of the focal points of the lenses
7
are not coplanar. Thus the lens array
4
as formed cannot accurately transmit light to the fibers
5
of the fiber array
3
. Similarly, the fibers
5
of the fiber array
3
cannot efficiently transmit light to the lens array
4
.
SUMMARY OF THE INVENTION
In view of the above, an object of the present invention is to provide an optical fiber array in which each fiber can accurately receive transmitting light from each lens of a lens array.
In order to achieve the above object, an optical fiber array in accordance with the present invention comprises a housing, a plurality of threaded posts, a plurality of ferrules, a plurality of optical fibers, a plurality of rings, a plurality of springs, a press block, a holder plate, and a guide plate. A plurality of threaded through holes is defined in the press block. The posts are movably received in the threaded through holes. A channel is defined in each post, and retains a fiber therein. The holder plate is secured to the press block. A plurality of retaining through holes is defined in the holder plate. The ferrules are slidably retained in the retaining through holes. An annular groove is defined in each ferrule. A corresponding ring is engagingly received in the groove of the ferrule. Each post abuts an end of the corresponding ferrule. The guide plate is secured to the holder plate. A plurality of guiding through holes is defined in the guide plate, and receives front portions of the ferrules. The springs surround the ferrules, and are compressed between the rings of the ferrules and the holder plate. A position of each fiber is precisely adjustable so that it can accurately receive light transmitted from a corresponding lens of a lens array.
Other objects, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings, in which:


REFERENCES:
patent: 3848949 (1974-11-01), Falkner
patent: 5461326 (1995-10-01), Woith et al.
patent: 6398423 (2002-06-01), Novacoski et al.

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