Open-celled silicon carbide foam ceramic and method for...

Compositions: ceramic – Ceramic compositions – Carbide or oxycarbide containing

Reexamination Certificate

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C501S081000, C501S082000, C501S083000, C501S089000, C501S090000, C501S091000, C264S044000

Reexamination Certificate

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06887809

ABSTRACT:
The invention relates to the field of ceramics and open-celled silicon carbide foam ceramics, which can find application, for example, as high temperature- and thermal shock-resistant silicon carbide foam. The aim of the invention is to disclose an open-celled silicon carbide foam ceramic with improved thermal shock resistance, which may be produced by a simple method. Said aim is achieved with an open-celled silicon carbide foam ceramic, the structure of which is made up of sintered silicon carbide with a 5 to 30% pore volume of closed pores with an average diameter of <20 μm. The invention further relates to a method for the production of an open-celled silicon carbide foam ceramic, whereby coarse and fine silicon carbide powder in the ratio 20:80 to 80:20 parts are mixed and a suspension produced therefrom. An open-celled foam or open-celled network is then coated with said suspension, the foam or network material removed and sintering carried out at a temperature of >1800° C. under a protective atmosphere or in vacuo.

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