One-piece inner shell for full barrel composite fuselage

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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C156S169000, C156S175000

Reexamination Certificate

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07459048

ABSTRACT:
A method of manufacturing a unitary seamless section of an aircraft fuselage comprises disposing a thin lay-up mandrel element onto the outer shell surface of a cylindrical inner mandrel shell, thereby forming a mandrel with a lay-up surface. A plurality of resin impregnated stiffener fibers may be layed-up within a plurality of stiffener channels in the lay-up surface to form a plurality of stiffeners or stringers. The method further includes laying up a plurality of resin impregnated skin fibers onto the lay-up surface while the mandrel rotates to form a unitary pre-cured section of an aircraft fuselage.

REFERENCES:
patent: 3999912 (1976-12-01), Hall
patent: 5192384 (1993-03-01), Barrier et al.
patent: 5223067 (1993-06-01), Hamamoto et al.
patent: 5814386 (1998-09-01), Vasiliev et al.
patent: 6050315 (2000-04-01), Deckers et al.
patent: 6245274 (2001-06-01), Huybrechts et al.
patent: 6613258 (2003-09-01), Maison et al.
patent: 2004/0216805 (2004-11-01), Teufel
patent: 61-169394 (1968-07-01), None
Kuang-Hua Chang, “All-Digital Design and Manufacturing (ADDM) A New Development In Engineering Education,” Exploring Innovation in Education and Research, Mar. 1-3, 2005, p. 1-8, Tainan, Taiwan.

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