Olefin polymerization catalysts with specific silica supports

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Plural component system comprising a - group i to iv metal...

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502232, 502233, 502234, 502238, 502242, 502246, 502351, 502252, 502256, 502263, 502120, 502117, B01J 2108, B01J 2112, B01J 2114, C08F 402

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058957707

ABSTRACT:
A transition metal containing catalyst having a silica-support is provided for the production of polyolefins from .alpha.-olefins that can be converted to polymer films, preferably thin films of polyolefin, which have lower defects resulting from a decreased presence of silica-containing residues from the catalyst. The catalyst has a porous silica support component and a catalytic component which may include, but is not limited to, such materials as chromium, magnesium-titanium (Ziegler-Natta type) or metallocene compounds (Metallocene catalyst type). The porous silica component of the catalyst has an average pore volume of from about 2.5 to about 3.5 ml/g and a surface area of 200 to 400 m.sup.2 /g and preferably 250 to 350 m.sup.2 /g. The average pore diameter ranges from about 285 to about 700 Angstroms and preferably 500-700 Angstroms for porous silica components having surface areas of 200 m.sup.2 /g and preferably 285-400 Angstroms for porous silica components having surface areas of 350 m.sup.2 /g. Preferably, the average particle size of the silica component may range from 44 to about 150 microns in diameter.

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