Nonwoven laminated composite article capable or readily undergoi

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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428286, 428290, 428287, 428296, 428219, 428213, 428220, 428302, 428181, 428102, 428300, 553853, 55521, B32B 702, B32B 2734, B32B 506

Patent

active

053976320

ABSTRACT:
An improved nonwoven multi-layered composite article is provided that is well amenable to pleating and service as a depth gaseous filtration medium. The components utilized to form the multi-layered composite consist essentially of polyester continuous filaments and staple fibers (as described in detail hereafter) and are mechanically secured together by needle-punching. At least one surface is lightly resin coated following the needle-punching in order to impart additional stiffness to the overall nonwoven laminated composite. The resulting article is capable of readily undergoing pleating to form a pleated filtration medium. In a preferred embodiment the resulting composite is free of any component that is capable of substantial moisture retention thereby enhancing the stability and shape retention properties of the product over a broader range of operating conditions. Additionally, in a preferred embodiment an outer surface of the composite article has been subjected to a heat relaxation treatment prior to resin coating in order to reduce the size of needle holes and to enhance the particle arrestance and dust holding capacity of resulting article.

REFERENCES:
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patent: 4424248 (1984-01-01), Tesch et al.
patent: 4514455 (1985-04-01), Hwang
patent: 4582750 (1986-04-01), Lou et al.
patent: 4818586 (1989-04-01), Smith et al.
patent: 4883707 (1989-11-01), Newkirk
patent: 5178932 (1993-01-01), Perkins et al.

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