Nonwoven fibrous substrate for battery separator

Chemistry: electrical current producing apparatus – product – and – Current producing cell – elements – subcombinations and... – Separator – retainer – spacer or materials for use therewith

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Details

428288, 428296, 428297, 428303, 428903, H01M 216

Patent

active

042799791

ABSTRACT:
A substrate for an alkaline battery separator is made of a light weight, porous, heat bonded, synthetic organic sheet material having a basis weight of less than about 35 gsm and a thickness of less than about 200 microns. The major fibrous component is synthetic pulp comprising thermoplastic polyolefin fibers having a prefused microfibrillar structure similar to wood pulp. The minor fibrous component is a high tenacity polyamide fiber having a fiber length greater than about 6 mm. The heat bonding by partial fusion of the microfibrillar polyolefin is sufficient to impart to the sheet material a wet tensile strength of at least 400 g/in. width while permitting retention of air permeability of about 100 liters per minute and more. The substrate exhibits excellent receptivity to impregnation by pore-forming battery separator coatings and is particularly well suited for use in nickel-zinc batteries.

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