Non-woven fabric with a thermally activated adhesive surface, re

Stock material or miscellaneous articles – Web or sheet containing structurally defined element or... – Including interlaminar mechanical fastener

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428131, 428137, 428138, 428284, 428287, 428298, 428299, 428343, D03D 300

Patent

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052272273

ABSTRACT:
A three-dimensional non-woven fabric with a thermally activated adhesive surface well suited for use as a facing fabric for covering a fibrous mat. The fabric comprises two adjoining fiber layers, namely an adhesive layer including bond-forming fibers fusible at a predetermined temperature and a facing layer of fibers having a considerably higher melting temperature than the bond-forming fibers. The fibers of both layers are mechanically engaged one with another and are arranged flat-wise in bundles interconnected at junctures by protuberant fiber packings disposed in a staggered relationship throughout the fabric. Bond-forming fibers are concentrated in the apex portions of the fiber packings to form the thermally activated adhesive surface. The invention also extends to a process for manufacturing the three-dimensional non-woven fabric, based on the so-called "rosebud" technique for producing foraminous webs. The invention further comprehends a molded fibrous mat article with a non-woven fabric facing layer, and a method for producing the article.

REFERENCES:
patent: 2862251 (1958-12-01), Kalwartes
patent: 3033721 (1962-05-01), Kalwartes
patent: 3081501 (1963-03-01), Kalwartes
patent: 3787932 (1974-01-01), Kalwartes
patent: 4002801 (1977-01-01), Knechtges et al.
patent: 4824507 (1989-04-01), D'Amico

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