Non-woven fabric sheet separator material for storage batteries

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Rod – strand – filament or fiber

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428357, 428358, 428365, 428373, 428374, 428398, 429249, 429250, 429251, 429252, C08F22806, H01M 216, B32B 1500, B22B 300

Patent

active

053546172

ABSTRACT:
The invention is to a non-woven fabric sheet for a storage battery separator. The sheet has an excellent property of holding electrolyte by using conjugate fibers having a specific sectional form. The sheet comprises an ethylene copolymer having a specific structure which can introduce a desirable amount of sulfo groups efficiently under mild reaction conditions. Conjugate fibers having a split sectional form include a first component and a second component having a radial arrangement. The conjugate fibers are obtained by forming an ethylene based random copolymer containing a unit represented by a formula --CH.sub.2 CH(COOH)--, with polypropylene. Subsequently, a non-woven fabric sheet of a thermally bonding type is obtained by mixing the conjugate fibers with polypropoylene fibers. Subsequently, a non-woven fabric sheet for a storage battery separator is obtained by sulfonating the non-woven fabric sheet using gas such as SO.sub.3 to form a unit of the formula --CH.sub.2 C(SO.sub.3 H)(COOH)--.

REFERENCES:
patent: 3998871 (1976-12-01), Carlson
patent: 4110143 (1978-08-01), Cogliano et al.
patent: 4384032 (1983-05-01), Tashiro et al.

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