Negative electrode active material for lithium-based...

Details Negative electrode active material for lithium-based... Negative electrode active material for lithium-based...

1998-08-28

2001-06-12

Chaney, Carol (Department: 1745)

Chemistry: electrical current producing apparatus, product, and

Current producing cell, elements, subcombinations and...

Electrode

C429S231800, C423S447400

Reexamination Certificate

active

06245460

ABSTRACT:

CROSS REFERENCE TO RELATED APPLICATION
This application claims priority to Korean patent application No. 97-41937 filed Aug. 28, 1997, the content of which is incorporated herein by reference as if set forth in full.
BACKGROUND OF THE INVENTION
(a) Field of the Invention
The present invention relates to a negative electrode active material for a lithium-based secondary battery and a method of preparing the same and, more particularly, to a negative electrode active material useful for fabricating a lithium-based secondary battery having a high capacity.
(b) Description of the Related Art
In recent years, the development of miniaturized portable electronics provokes needs for a secondary battery having a high capacity as well as a light weight. From the viewpoint of the capacity improvement per unit weight, a lithium-based secondary battery is preferably adopted because lithium has a high standard potential as well as a low electrochemical equivalent weight.
FIG. 2
is a schematic cross sectional view showing the general structure of the lithium-based secondary battery. As shown in
FIG. 2
, the lithium-based secondary battery includes a positive electrode plate
40
having a collector
1
made of nickel and an active material layer
10
coated on the collector
1
, a negative electrode plate
45
having a collector
1
′ made of copper and an active material layer
30
coated on the collector
1
′, and a separator
25
interposed between the positive and negative electrode plates
40
and
45
. The positive and negative electrode plates
40
and
45
essentially form an electrode plate assembly together with the separator
25
. The electrode plate assembly is inserted into an opening portion of a battery case
5
internally surrounded with a gasket
20
while receiving an electrolyte
15
therein. The opening portion of the battery case
5
is covered by a cap
35
.
Lithium-containing transition metal oxides such as LiCoO
2
, LiNiO
2
, LiMn
2
O
4
and LiNi
x
Co
1-x
O
y
are preferably selected for the positive electrode active materials in conjunction with a polyethylene-based porous film for the separator.
As for the negative electrode active materials, lithium metal is attractive because it has a light weight and high capacity per unit weight to thereby output high voltage in the battery use. However, the use of lithium metal for the negative electrode material reveals serious defects in a cycle life and stability of the battery because the lithium metal is highly reactive with the electrolytic solvent and easily forms needle dentrites during cycling, causing destruction of the separator and a short circuit. In order to avoid the defects, lithium alloys are employed as the negative electrode active material instead of the lithium metal, but yet reveals similar problems.
Alternatively, carbon materials, which can reversibly accept and donate significant amounts of lithium without affecting their mechanical and electrical properties, are proposed for the negative electrode active material.
The carbon materials adapted for use in a battery are generally amorphous carbon materials and crystalline carbon materials.
When an amorphous carbon material is used for the negative electrode, the charge and discharge capacity is high but irreversible reactions are frequently generated and flatness in output voltage is poor compared to the crystalline carbon material. On the contrary, when a crystalline carbon material is used for the negative electrode, flatness in output voltage as well as the cycle life is good and the discharge/charge efficiency is high. But, the charge and discharge capacity is poor compared to the use of an amorphous carbon material. Among them, a crystalline carbon material, i.e., a graphite-like carbon material, has been preferably adopted for the negative electrode active material and attempts have been made to increase its charge and discharge capacity.
Meanwhile, even the graphite-like carbon material has only a partial crystalline structure or a complicated structure of crystalline portions and amorphous portions.
Therefore, U.S. Pat. No. 5,436,092 discloses a technique for controlling the ratio of crystallinity by separating the X-ray diffraction peaks at the (002) plane and the (10) plane, being a combination of (100) plane and (101), into a crystalline component and an amorphous component.
Furthermore, U.S. Pat. No. 5,340,670 discloses a technique of controlling the intensity ratio I(101)/I(100) of the X-ray diffraction peak at the (100) plane to the X-ray diffraction peak at the (101) plane.
In the meantime, U.S. Pat. No. 5,344,724 discloses a technique of controlling the graphitization degree of the graphite-like carbon material.
However, the aforementioned techniques do not satisfactorily improve the charge and discharge capacity of the graphite-like carbon material.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a negative electrode active material useful for fabricating a lithium-based secondary battery having a high capacity.
In order to achieve this object and others, the present invention provides a negative electrode active material including a graphite-like carbon material having an intensity ratio I(110)/I(002) of an X-ray diffraction peak intensity I(002) at a (002) plane to an X-ray diffraction peak intensity I(110) at a (110) plane of less than 0.2.
A method for preparing an negative electrode active material for a lithium-based secondary battery includes the steps of dissolving a coal tar pitch or a petroleum pitch in an organic solvent to remove insoluble components therefrom, heat-treating the pitch at a temperature in the range of 400 to 450° C. for 30 minutes or more under an inert atmosphere to thereby produce mesophase particles, stabilizing or coking the mesophase particles, carbonizing the stabilized or coked mesophase particles at a temperature in the range of 1,000 to 1,300° C., and graphitizing the carbonized mesophase particles at a temperature in the range of 2,500 to 3,000° C. to thereby form a graphite-like carbon material.


REFERENCES:
patent: 5153082 (1992-10-01), Ogino et al.
patent: 5340670 (1994-08-01), Takami et al.
patent: 5344724 (1994-09-01), Ozaki et al.
patent: 5426006 (1995-06-01), Delnick
patent: 5436092 (1995-07-01), Ohtsuka et al.
patent: 5910383 (1999-06-01), Hase
Cullity, “Elements of X-Ray Diffraction, Second Edition”, Addison Wesley Publishing, p. 401, section 14-4. (No month available), 1978.

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