Needleless method and apparatus for transferring liquid from...

Dispensing – Collapsible wall-type container – With wall-collapsing means

Reexamination Certificate

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C222S107000, C222S541600, C222S541900

Reexamination Certificate

active

06585134

ABSTRACT:

FIELD OF THE INVENTION
The following invention relates generally to a method and apparatus for transferring fluid from a deformable ampule or vial into a syringe, injecting system (IS) or cannula without the need for a needle. More specifically, a male and female docking arrangement is disclosed coupled with structure for storing and transferring liquids so that the number of times needles are used in a medicating situation is kept to a minimum. The ampule has a structure which docks with the syringe, (IS) or cannula in a fluid tight sealing arrangement and the ampule is designed to collapse easily when extracting a substance such as liquid therefrom so as to preserve the fluid tight seal and therefor not allow air into the ampule, or syringe, or injecting system during the collapsing phase.
BACKGROUND OF THE INVENTION
Diseases such as nosocomial infections, hepatitis and AIDS, which are pathogens that can be transmitted with the body fluids of a person, are running rampant globally. As a result, medical environments such as hospitals spend considerable amounts of money, time and energy attending to the problems that arise when hypodermic needles are required.
Complex protocols are evolving which attempt to minimize the likelihood of a needle stick from the time that a needle has been removed from its sterile storage environment through loading, utilization and disposal. Examples of heightened care with respect to the use of hypodermic needles are chronicled in patent literature, in the development of anti-stick needle caps, devices which destroy the needle itself after use and other instrumentalities for receiving both the used needle and syringe for safe disposal. Thus, the prevailing systems are based on the premise of the very existence of the needle for the medicating process.
The instant invention to a large extent obviates the need for the needles themselves in the many common instances where syringe needles have heretofore been used. Typically, one scenario where the use of a hypodermic needle is now commonplace includes the steps immediately prior to injection in the patient. The process involves loading the syringe with a sterile, pharmaceutical-grade fluid by extracting medicating fluid from a vial by using the affixed needle of a syringe for access. When using an ampule, the tip is broken off and then the ampule is entered with a needle, often a filtered needle to filter out glass particles. Next, the patient who is to receive this medicating fluid is injected with a new needle.
Prior art drug containing vials are formed from an open mouthed bottle or jar wherein the walls of the container defining the vial are rigid and non-flexible. The opening of the jar includes a lip which supports a metal ferrule which supports an elastomeric diaphragm made from a rubber-type material having a resealable property such that once the diaphragm has been penetrated by a needle and then removed, the diaphragm reseals itself. Typically, a syringe body is first fitted with a hypodermic needle. It is common practice that prior to the needle being plunged into the vial through the rubber diaphragm, it is first loaded with ambient air. Because the prior art vials are rigid, the vial is first pressurized to assist in fluid withdrawal. While this technique makes it easier to withdraw fluid, it introduces non-sterile air into the vial. Technically, the needle is to then be replaced with a new needle prior to injecting a patient.
The syringe is, in general, an elongate cylindrical object having a plunger adapted to reciprocate within an interior hollow. By withdrawing the plunger from the interior of the cylindrical hollow, fluid is drawn from the vial and is loaded into the syringe. Once the syringe has been removed from the vial, great care must be exercised for a multiplicity of reasons. The medication contained within the syringe is now provided with the present ability to discharge the medication to any who come in contact with the needle, albeit inadvertently. In order to reduce the amount of time a “loaded” syringe is carried, the medicating healthcare professionals normally will use a cart which contains all pharmaceuticals which are to be distributed during rounds to the patients. This reduces the amount of time the healthcare professional is required to walk with an armed syringe whose needle has been exposed or whose exposed needle has been recapped. Recapping provides further risk of self sticking due to misaligning a needle cap with the syringe.
After dispensing the medicine to the patient, the healthcare professional typically has one of several choices, none of which is entirely satisfactory for safe disposal of the needle. In one scenario, the healthcare professional is required to carefully recap the needle hoping that in the multiple times this procedure is reperformed he or she does not misalign the cap with the needle and inadvertently suffer a needle stick.
Another device has been developed which appears like a pencil sharpener and allows the healthcare professional to place the leading end of the syringe into an opening where an electric current is applied to the needle which melts the needle.
A third strategy involves discarding the needle and the syringe in a container for subsequent destruction or internment as biomedical waste. This technique presents ongoing risk to people who subsequently handle this waste.
The Food and Drug Administration (FDA) has accordingly issued an alert urging hospitals to use needleless systems or recessed needle systems instead of hypodermic needles for accessing intravenous lines. Plastic cannulas now exist which can fit onto luer connections and penetrate sealable diaphragms on infusion catheters. Thus, the FDA is urging the use of hypodermic needles only to penetrate the skin.
The following prior art reflects the state of the art of which applicant is aware and is included herewith to discharge applicant's acknowledged duty to disclose relevant prior art. It is stipulated, however, that none of these references teach singly nor render obvious when considered in any conceivable combination the nexus of the instant invention as disclosed in greater detail hereinafter and as particularly claimed.
U.S. PATENT DOCUMENTS
U.S. PAT. NO.
ISSUE DATE
INVENTOR
  829,178
Aug. 21, 1906
Stegmaier
2,486,321
Oct. 25, 1949
O'Sullivan
3,187,966
Jun. 8, 1965
Klygis
3,419,007
Dec. 31, 1968
Love
3,977,553
Aug. 31, 1976
Cornett, III et al.
4,046,145
Sep. 6, 1977
Choksi, et al.
4,130,117
Dec. 19, 1978
Van Eck
4,213,456
Jul. 22, 1980
Böttger
4,465,472
Aug. 14, 1984
Urbaniak
4,643,309
Feb. 17, 1987
Evers
4,944,736
Jul. 31, 1990
Holtz
5,035,689
Jul. 30, 1991
Schroeder
5,334,173
Aug. 2, 1994
Armstrong, Jr.
5,356,406
Oct. 18, 1994
Schraga
5,374,263
Dec. 20, 1994
Weiler
5,409,125
Apr. 25, 1995
Kimber, et al.
5,716,346
Feb. 10, 1998
Farris
FOREIGN PATENT DOCUMENTS
PATENT NO.
ISSUE DATE
INVENTOR
FR
2594-687-A
Aug. 28, 1987
Hosnedl
EP
0 324 257
Jul. 19, 1989
Smiths Industries
EP
0 350 772
Jan. 17, 1990
Hansen
Evers (see for example
FIG. 3
or
6
) only connects with a syringe because its “container (1) is provided with an outlet opening (2) having a surface in the form of an outwardly widening truncated cone” (see column 2, lines 27-29).
When the Evers device is installed on a syringe tip the vial (
1
) must first be axially advanced to the right of the Evers right-hand side drawing. This causes a radial force by distending the outwardly widening truncated cone (
2
). Once the axial force is no longer applied, there is still a tendency or a reaction of the plastic material forming the outwardly widening truncating cone (
2
) to return to its original unstressed configuration. Since the cone is acting on a surface which is canted with respect to the long axis of the vial, the surface has a force component parallel thereto which encourages the vial to slide off from the syringe. Evers featured a second embodiment (
FIG. 6
) wherein the opening “has been provided with peripherally arranged interior annular grooves across the outlet direction. Gr

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