Near net-shape VPS formed multilayered combustion system compone

Stock material or miscellaneous articles – All metal or with adjacent metals – Microscopic interfacial wave or roughness

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428632, 428633, 428650, 428668, 428678, 428937, B32B 1500, B22F 700

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060870230

ABSTRACT:
The invention provides an improved near net-shape VPS formed multilayered combustion system component having an inner surface consisting of a smooth protective thermal barrier coating, and an outer layer of superalloy capable of withstanding temperatures in excess of 700.degree. C. The invention also includes the method of forming such components by first vacuum plasma spraying a suitable mold with a ceramic top coat, followed by a bond coat and followed by a thick structural layer of superalloy. The mold is then separated from the multilayered structure which results in the desired near net-shape component. Combustor liners and transition ducts of gas turbine engines can be advantageously formed in this manner.

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T. McKechnie et al.; "Near-Net Shape Forming of Ceramic Refractory Composite High Cartridges by VPS"; Jun. 20-24, 1994; pp. 457-461; Boston, MA.
T.N. McKechnie et al.; "Metallurgical and Process Comparison of Vacuum Plasma Spray Forming on Internal and External Surfaces"; Jun. 7-11, 1993; pp. 543-548; Anaheim, CA.
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R.J. Quentmeyer, "Fabrication of ceramic substrate-reinforced and free forms by mandrel Plasma spraying metal-ceramic composites", Journal of Vacuum Science & Technology A, vol. 3, No. 6, Nov. 1985-Dec. 1985, pp. 2450-2455, North Carolina, USA.

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