Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Particulate matter
Reexamination Certificate
2001-03-28
2003-09-23
Kiliman, Leszek (Department: 1773)
Stock material or miscellaneous articles
Coated or structually defined flake, particle, cell, strand,...
Particulate matter
C428S403000, C428S690000, C428S690000, C428S900000
Reexamination Certificate
active
06623857
ABSTRACT:
BACKGROUND OF INVENTION
1. Field of Invention
The present invention relates to a nanogranular thin film comprising a nonmagnetic matrix and a precious-metal based ordered alloy in nanoscale order, which is dispersed in the matrix and which has extremely great magnetocrystalline anisotropy. The present invention also relates to a magnetic recording media comprising the nanogranular thin film, and which is appropriate for such ultra-high recording density as is required in the future.
2. Description of Related Art
A longitudinal magnetic recording media is used at present for the hard disc and the like, its recording density attained commercially at present is approximately 10 Gbit/inch
2
(Gbpi). Since the recording density of a magnetic recording media is increasing annually by 60% or more, the speed of increase, year by year, is rapid. As is known, when the recording density is increased while using the conventional materials, the constituent crystal grains of one recording bit correspondingly decrease. As a result, the S/N (signal
oise) ratio considerably decreases at the time of recording. In order to cope with the increasing recording density of a recording media, its crystal structure must be refined.
A Co—Cr based alloy film is used at present for either longitudinal or perpendicular recording media. Improvements of the Co—Cr based alloy have been implemented year by year to enhance the recording density. Consequently, the crystal-grain size of commercially available recording media having 6 Gbpi of recording density has been refined to approximately 13 nm. A Co—Cr based alloy film having as small as 10 nm or less of crystal grain size has been tested to provide recording media having 35 Gbpi or more of recording density. Theoretically, the recording performance of Co—Cr based alloy is based on the magnetocrystalline anisotropy of hcp-Co. Since the critical diameter of superparamagnetism is approximately 7 nm in this alloy, it has been pointed out that this alloy incurs a problem involving thermal stability. The index of thermal stability is expressed in terms of thermal stability factor K
u
·V/kT. Provided that the unit volume of magnetic material V and the temperature T are the same, the thermal stability is higher as the uniaxial anisotropy constant K
u
of material becomes higher.
Researches of nanogranular media have been implemented (c.f., Materia published by The Japan Institute of Metals, Vol. 35, No. 8, pages 840-842. “Specific Magnetic Properties of Metallic Microclusters and Their Possible Application to 3D-ultra-high-density Magnetic Recording” by Kawazoe). In the nanogranular material, the granules can be distinctly separated from one another, and low-noise media can be easily obtained. The nanogranular structure consists of a matrix of oxide and the like and granules in nano-scale dispersed in the matrix. In the early stages of nanogranular media, the Fe or Fe—Co based nanogranular structure was studied. It is confirmed that, although the coercive force obtained is approximately 160 kA/m and is hence not very high as expected, the noise of media is extremely low.
CoPt having 10
6
J/m
3
of magnetocrystalline anisotropy was used as a base of the nanogranular media one a study.
The magnetocrystalline anisotropy constant of the hcp Co—Cr, which is the base material of the Co—Cr thin film magnetic media used at present, is in the order of 10
5
J/m
3
. As is described hereinabove, if the crystal grains of Co—Cr are refined to 10 nm or less so as to substantially increase the recording density over the present level, the thermal stability of the media may be impaired. Since the Co—Cr based media is an alloy thin film consisting of Co—Cr crystal grains, principally their interactions are not interrupted at all. It is, therefore, difficult to drastically lessen the noise when the recording density is enhanced.
SUMMARY OF INVENTION
It is, therefore, an object of the present invention to provide a nanogranular thin film which has improved thermal stability and is capable of noise reduction.
It is also an object of the present invention to provide a magnetic recording media, which is appropriate for the ultra-high recording to be applied in the future.
In accordance with the object of the present invention, there is provided a nanogranular thin film having 160 kA/m of coercive force and consisting of from 40 to 70 atomic % of a nonmagnetic matrix and from 60 to 30 atomic % of ferromagnetic fine particles having 20 nm or less of average particle size, being distributed in the nonmagnetic matrix, and being expressed by a general formula (Fe
a
Co
1-a
)
1-x
Pt
x
, with the atomic composition ratio of 0.3≦x≦0.7, 0.1≦a≦1.
There is also provided a nanogranular thin film having 160 kA/m of coercive force and consisting of from 40 to 70 atomic % of a nonmagnetic matrix and from 60 to 30 atomic % of ferromagnetic fine particles having 20 nm or less of average particle size, being distributed in the nonmagnetic matrix, and being expressed by a general formula (Fe
a
Co
1-a
)
1-x
Pd
x
, with the atomic composition ratio of 0.3≦x≦0.7, 0.1≦a≦1.
There is further provided a nanogranular thin film having 160 kA/m of coercive force and consisting of from 40 to 70 atomic % of a nonmagnetic matrix and from 60 to 30 atomic % of ferromagnetic particles having 20 nm or less of average particle size, being distributed in the nonmagnetic matrix, and being expressed by a general formula (Fe
a
Co
1-a
)
1-x
(Pt
b
Pd
1-b
)
x
, with the atomic composition ratio of 0.3≦x≦0.7, 0.1≦a≦1, and 0<b<1.
The nonmagnetic matrix of the present invention may consist of oxide, fluoride, non-metallic metal or the like. The magnetic granules of nano-scale order are dispersed in the nonmagnetic matrix to provide a refined structure. The nonmagnetic matrix and the magnetic granules form the granular structure. The first requirement for attaining ultra-high recording density and low noise of the magnetic recording is satisfied by the fine granular structure. The construction of nanogranular thin film is denoted herein by the granule material (Fe) and the matrix material (SiO
2
) linked by a hyphen as follows: Fe—SiO
2
. Such a structure can be easily formed by means of subjecting the materials of a nonmagnetic matrix and granular nonmagnetic material to physical vapor deposition (PVD) such as vacuum deposition, various sputtering or laser ablasion. In addition, such chemical methods as decomposition of organic material, the Langmuir Blodgett (LB) method or application of a chemical solution can provide the fine nanogranular structure. These methods are advantageous for forming the self-organized nanogranular structure and decreasing the signal
oise (S/N) ratio. The self organization means that the arrangement of fine particles exhibits energetically stable regularity. The two dimensionally regularly arranged ferromagnetic fine particles attain high S/N ratio of the recording media. The self organization means that the arrangement of particles exhibits energitically stable regularity. The two dimensionally regularly arranged ferromagnetic fine particles attain high S/N ration of the recording media.
When the nonmagnetic matrix is less than 40 atomic % and hence the packing density of the ferromagnetic particles is high, the coercive force after heat treatment becomes high. However, the ferromagnetic particles coalesce with one another in the nonmagnetic matrix so that the S/N ratio of the magnetic recording media is lowered. On the other hand, when the proportion of the nonmagnetic matrix becomes high, it is possible to prevent the ferromagnetic fine particles from coalescence during the heat treatment. However, the coercive force and saturation magnetization are lowered. The nonmagnetic matrix is, therefore, preferably 70 atomic % or less.
The nanogranular thin film according to the present invention is usually of from 0.001 to 1 &mgr;m thickness and may be deposited on any known substrate materials such as polymer, glass, metal, single crystal, ceramics and the like.
As
Iwasa Tadayoshi
Masumoto Tsuyoshi
Watanabe Masato
Armstrong Westerman & Hattori, LLP
Kiliman Leszek
The Foundation: The Research Institute for Electric and Magnetic
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