Multistep laser ablation method for making optical waveguide ref

Coating processes – Direct application of electrical – magnetic – wave – or... – Pretreatment of substrate or post-treatment of coated substrate

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427164, 4271632, 156643, 21912169, B05D 306, B05D 506, B23K 2602

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053689003

ABSTRACT:
An optical reflector for a polymeric waveguide mounted on a generally planar substrate is formed by a method that includes sequentially irradiating overlapping zones of a polymeric ridge using a series of intermittent laser beam flashes directed normal to the substrate. Each flash is selected to be effective to remove a layer of the ridge to a predetermined depth. Each zone has a linear leading edge and is displaced relative to the leading edge of the immediately preceding zone by a distance corresponding to the predetermined depth. Furthermore, each succeeding zone overlaps the leading edge of the preceding zone. It is surprisingly found that flashes cooperate at the leading edges to form a smooth, oblique surface that, when coated with a reflective metal film, is suited for reflecting a light signal between a path normal to the substrate and a waveguide path parallel to the substrate.

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