Incremental printing of symbolic information – Ink jet – Controller
Reexamination Certificate
1997-06-02
2001-01-16
Barlow, John (Department: 2853)
Incremental printing of symbolic information
Ink jet
Controller
Reexamination Certificate
active
06174037
ABSTRACT:
FIELD OF THE INVENTION
This invention relates generally to liquid ink printers and more particularly to a multiple pass ink jet printer with an optimized power supply with the maximum number of multiple passes per printing swath being determined as a function of the power supply power rating.
BACKGROUND OF THE INVENTION
An ink jet printer of Liquid ink printers of the type frequently referred to as continuous stream or as drop-on-demand, such as piezoelectric, acoustic, phase change wax-based, or thermal, have at least one printhead from which droplets of liquid ink are directed towards a recording medium. Within the printhead, the ink is contained in a plurality of ink conduits or channels. Power pulses cause the droplets of ink to be expelled as required from orifices or nozzles at the ends of the channels.
In a thermal ink-jet printer, the power pulse is usually produced by a heater transducer or a resistor, typically associated with one of the channels. Each resistor is individually addressable to heat and vaporize ink in the channels. As voltage is applied across a selected resistor, a vapor bubble grows in the associated channel and initially bulges toward the channel orifice followed by collapse of the bubble. The ink within the channel then retracts and separates from the bulging ink thereby forming a droplet moving in a direction away from the channel orifice and towards the recording medium whereupon hitting the recording medium a dot or spot of ink is deposited. The channel is then refilled by capillary action, which, in turn, draws ink from a supply container of liquid ink.
The ink jet printhead may be incorporated into either a carriage type printer, a partial width array type printer, or a page-width type printer. The carriage type printer typically has a relatively small printhead containing the ink channels and nozzles. The printhead can be sealingly attached to a disposable ink supply cartridge and the combined printhead and cartridge assembly is attached to a carriage which is reciprocated, at a constant speed, to print one swath of information (equal to the length of a column of nozzles), at a time, on a stationary recording medium, such as paper, fabric, or a transparency. After the swath is printed the paper is stepped a distance equal to the height of the printed swath or a portion thereof, so that the next printed swath is contiguous or overlapping therewith. This procedure is repeated until the entire page is printed. In contrast, the page width printer includes a stationary printhead having a length sufficient to print across the width or length of the recording medium at a time. The recording medium is continually moved past the page width printhead in a direction substantially normal to the printhead length and at a constant or varying speed during the printing process. A page width ink-jet printer is described, for instance, in U.S. Pat. No. 5,192,959, herein incorporated by reference.
Printers typically print information received from an image output device such as a personal computer. Typically, this received information is in the form of a raster scan image such as a full page bitmap or in the form of an image written in a page description language or a combination thereof. The raster scan image includes a series of scan lines consisting of bits representing pixel information in which each scan line contains information sufficient to print a single line of information across a page in a linear fashion. Printers can print bitmap information as received or can print an image written in the page description language once converted to a bitmap consisting of pixel information.
Various methods and apparatus for printing images with scanning carriage type liquid ink printers have been developed. The following references describe these and other methods and apparatus for liquid ink printing.
In U.S. Pat. No 4,748,453 to Lin et al., a method of depositing spots of liquid ink upon selected pixel centers on a substrate to prevent the flow of liquid ink from one spot to an overlapping adjacent spot by printing a line of information in at least two passes is described. In each pass, spots of liquid ink are deposited in a checkerboard pattern where only diagonally adjacent pixel areas are deposited in the same pass.
U.S. Pat. No 5,349,905 to Taylor et al. describes a method and apparatus for controlling peak power requirements of a printer. The printer incorporates a copy speed feed control for reducing peak power requirements. The speed of the sheet transport system is controlled in accordance with the image density so that high image densities, the speed of the sheet at the printer and/or at the dryer is reduced.
U.S. Pat. No 5,382,101 to Iguchi describes a printer driving apparatus for a dot matrix type printer. A measuring circuit measures the number of print drops and a driving circuit changes the drive timings of the dots of a printhead in correspondence to a print ratio in each print cycle. When high speed printing is not required, the capacity of the power source can be reduced. By reducing the print speed, the printing can be performed by a cheap power source.
U.S. Pat. No 5,610,638 to Courtney describes controlling the printing of an image by a thermal ink jet printer based on an internal temperature of the printer and the density of the printed image. Prior to printing, the temperature of the printhead is estimated and the density of the image is determined from stored print data. Also, based on the temperature and density, the printhead droplet ejection rate is set.
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, there is provided a liquid ink printer in which liquid ink is deposited on a recording medium in swaths in response to image data received thereby. The liquid ink printer includes a power supply, including a power rating, a print power regulation circuit, including a regulation circuit input, for receiving the image data, and a regulation circuit output, for transmitting image data in a number of passes per swath, the number of passes per swath being determined as a function of the power rating, and a liquid ink printhead, coupled to the power supply and to the print power regulation circuit, for ejecting the liquid ink according to the transmitted image data.
Pursuant to another aspect of the invention, there is provided a method for controlling the amount of power required by a scanning printhead, of a liquid ink printer including a power supply having a power rating, the printhead including drop ejectors for depositing liquid ink in a number of passes for complete printing of a swath of image data. The method includes the steps of selecting one of a plurality of relationships between the drop ejector behavior and the power supply rating, generating drop ejector behavior information as a function of the selected relationship, and storing the generated behavior information in a memory location for access during operation of the liquid ink printer.
REFERENCES:
patent: 4748453 (1988-05-01), Lin et al.
patent: 5097189 (1992-03-01), Ito et al.
patent: 5349905 (1994-09-01), Taylor et al.
patent: 5382101 (1995-01-01), Iguchi
patent: 5477246 (1995-12-01), Hirabayashi et al.
patent: 5548308 (1996-08-01), Nagatomo et al.
patent: 5610638 (1997-03-01), Courtney
Donahue Frederick A.
Stevens Donald M.
Barlow John
Stewart Jr. Charles W.
Xerox Corporation
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