Multiple calender process for forming non-fibrous high...

Plastic and nonmetallic article shaping or treating: processes – Forming articles by uniting randomly associated particles – Plural – intermittent pressure applying

Reexamination Certificate

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C264S119000, C264S288400

Reexamination Certificate

active

07740779

ABSTRACT:
A multi-calender process for forming a high modulus, high strength component for use in ballistic-resistant articles. The process includes forming ultrahigh molecular weight polyethylene powder into a uniform sheet at a low pressure. Multiple calender units mold and draw the uniform sheet into a non-fibrous, monolithic, ultra high molecular weight polyethylene tape. The multi-calender process and subsequent draw stages stretch the non-fibrous UHMWPE tape to a total draw of at least 100 to 1 to produce a high modulus, high strength UHMWPE component with a modulus of 1,400 grams per denier or greater. The multi-calender process of the present invention enables production of a high-strength, high-modulus UHMWPE component for ballistic-resistant articles and other applications at significantly higher rates and at a lower unit cost.

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patent: 6951685 (2005-10-01), Weedon et al.

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