Multiple beams and nozzles to increase deposition rate

Coating apparatus – With means to apply electrical and/or radiant energy to work... – Radiant heating

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118308, 118315, 21912163, 21912184, B05B 500, B23K 2600

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active

059935545

ABSTRACT:
An apparatus and method have been developed to exploit the desirable material and process characteristics provided by a low powered laser material deposition system, while overcoming the low material deposition rate imposed by the same process. One application of particular importance for this invention is direct fabrication of functional, solid objects from a CAD solid model. This apparatus uses a software interpreter to electronically slice the CAD model into thin horizontal layers that are subsequently used to drive the deposition apparatus. This apparatus uses a single laser beam to outline the features of the solid object and then uses a series of equally spaced laser beams to quickly fill in the featureless regions. Using the lower powered laser provides the ability to create a part that is very accurate, with material properties that meet or exceed that of a conventionally processed and annealed specimen of similar composition. At the same time, using the multiple laser beams to fill in the featureless areas allows the fabrication process time to be significantly reduced.

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J.E. Smugeresky et al., "Laser Engineered Net Shaping (Lens.RTM.) Process: Optimization of Surface Finish and Microstructural Properties," Jun. 30, 1997, pp. 3-4,10.
J.E. Smugeresky et al., "Using the Laser Engineered Net Shaping (Lens.RTM.) Process to Produce Complex Components from a CAD Solid Model," Feb. 12-17, 1997, pp. 7-8.
D.M. Keicher and J. E. Smugeresky, "The Laser Forming of Metallic Components Using Particulate Materials," May 1997, pp. 52-54.

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