Multiple applique process for injection molding articles

Stock material or miscellaneous articles – Sheets or webs edge spliced or joined

Reexamination Certificate

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C428S119000, C428S120000

Reexamination Certificate

active

06946179

ABSTRACT:
A process for forming an injection molded article including multiple appliques. The process generally includes the steps of: positioning in a mold a first applique including a edge; positioning in the mold a second applique including a terminating end; abutting the second terminating end against the edge in a non-overlapping, substantially perpendicular configuration; injection molding a thermoplastic resin around the appliques to form an article. Because the first and second appliques do not overlap, they will not separate from one another over the life of the injection molded article. Accordingly, multiple applique articles formed according to the process of the present invention maintain their structural integrity and are resistant to warping, peeling and/or separation of the appliques from one another.

REFERENCES:
patent: 4323406 (1982-04-01), Morello
patent: 4373745 (1983-02-01), Matsuno
patent: 4810452 (1989-03-01), Taillefert et al.
patent: 5304273 (1994-04-01), Kenrick et al.
patent: 5401449 (1995-03-01), Hill et al.
patent: 5743984 (1998-04-01), Gregory et al.
patent: 5759464 (1998-06-01), Matsumoto et al.
patent: 5783133 (1998-07-01), Hara et al.
patent: 6004498 (1999-12-01), Fujii et al.

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