Multipart cooled piston for a combustion engine

Details Multipart cooled piston for a combustion engine Multipart cooled piston for a combustion engine

2002-10-11

2004-09-14

Look, Edward K. (Department: 3745)

Expansible chamber devices

Piston

With ported chamber in piston part for circulating heat...

C092S231000

Reexamination Certificate

active

06789460

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a multipart cooled piston for a combustion engine with a piston upper part of forged steel comprising a combustion bowl in the piston crown and a ring wall with ring belt, and with a piston lower part comprising a piston skirt, pin bosses for receiving the piston pin connecting the piston to the connecting rod, and pin boss supports connected to the piston skirt, and to a method for manufacture of this piston.
2. The Prior Art
A multipart cooled piston for a combustion engine is known from Japanese Patent JP 61175255 A. This piston has a number of ribs at the level of the ring belt, between which is arranged a thermally insulating plate for minimization of the heat transfer from the combustion chamber bowl to the ring belt.
From WO 00/77379 A1, a further piston for a combustion engine is known which has a wall section with several transverse walls made of thin metal sheet and radially arranged in order to improve the heat dissipation in the cooling channel.
The above designs are not suitable for improvement of the piston with respect to its stability for high ignition pressures and temperatures as encountered in modern diesel engines.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a piston concept for a multipart cooled piston with which inexpensive manufacture is assured and with which piston deformation due to the effects of high gas pressures and temperatures can be effectively countered.
The problem is solved in particular in that a cooling channel formed in the piston upper part has holes spread over its circumference towards the piston crown, with the piston material present between such holes forming supporting ribs that each form sections of an all-round ring rib radially to the longitudinal piston axis. A piston lower part has an annular and all-round carrier rib with a connection surface connected to the pin boss supports. The piston upper part and the piston lower part are non-detachably connected to one another by the connection surfaces of the ring rib and the carrier rib by means of a welding or soldering process, with the cooling channel being closable by a cooling channel cover.
With a piston manufactured in this way, the cooling channel can be formed closer towards the piston crown or combustion bowl and nevertheless has excellent form stability. In addition, the arrangement of the supporting ribs effects a kind of chamber formation inside the cooling channel, i.e. creates shaker areas, whereby a prolongation of the dwell time of the cooling oil is achieved and hence an improved heat dissipation of the piston areas to be cooled.


REFERENCES:
patent: 4363293 (1982-12-01), Munoz et al.
patent: 4368697 (1983-01-01), Moebus
patent: 5086736 (1992-02-01), Wiemann
patent: 5136992 (1992-08-01), Bregler et al.
patent: 5179916 (1993-01-01), Schonfeld
patent: 6622613 (2003-09-01), Kortas et al.
patent: WO 0053913 (2000-09-01), None
patent: 611 75 255 (1986-08-01), None
patent: WO 00 77379 (2000-12-01), None

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