Multilayer radome structure and its fabrication

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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264267, 264308, 264321, 26433112, B27N 310

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active

058492348

ABSTRACT:
A radome structure has an outer first layer of a fiber-reinforced composite material of quartz fibers in a noncrystalline cured oligomeric cyanate ester pre-polymer. A second layer of a syntactic foam underlies and is bonded to the first layer. A third layer of the same fiber-reinforced composite material (although possibly of different thickness) underlies and is bonded to the second layer. A fourth layer of the syntactic foam underlies and is bonded to the third layer. A fifth layer of the same fiber-reinforced composite material (preferably of the same thickness as the first layer) underlies and is bonded to the fourth layer. The structure is formed by layup of the first layer inside a female mold, and successively shaping the remaining layers and tacking them to each preceding layer. The shell produced in this manner can be joined to conforming shells.

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