Electricity: conductors and insulators – Conduits – cables or conductors – Preformed panel circuit arrangement
Reexamination Certificate
2000-05-26
2002-01-15
Gaffin, Jeffrey (Department: 2841)
Electricity: conductors and insulators
Conduits, cables or conductors
Preformed panel circuit arrangement
C174S255000, C174S256000, C174S261000, C174S264000, C361S792000, C361S795000, C361S803000
Reexamination Certificate
active
06339197
ABSTRACT:
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to a multilayer printed wiring board having a multilayer wiring pattern and a process of producing same, and more particularly, to a multilayer printed wiring board which permits the formation of high-density wiring patterns and a production process therefor.
(2) Description of the Related Art
In recent years, MCM (Multi Chip Module) having a plurality of bare-chip LSIs mounted at high density on a multilayer wiring board has come to be widely used. MCM is used in various types of OA equipment, mobile communication equipment, industrial equipment, etc., such as in notebook computers and mobile phones, and has been greatly contributing to the reduction in size and weight of such equipment. In the field of notebook computers, mobile phones and the like, further reduction of their size and weight is expected in future as well, and thus there will inevitably be a demand for corresponding miniaturization of MCM.
Requisites for the miniaturization of MCM include reduction in size of LSIs to be mounted, high-density formation of wiring patterns, etc. In the case of a flip chip used as an LSI, its pad pitch is said to become as small as 0.07 mm or thereabout in future. Accordingly, a multilayer wiring board also, on which flip chips are mounted, needs to be formed with high-density wiring patterns matching such fine pad patterns.
As such multilayer wiring boards, a ceramic wiring board using a ceramic material and a buildup wiring board using a glass-reinforced epoxy resin etc. are generally known. A ceramic wiring board is produced using a green sheet, and a through hole is formed in the green sheet by punching. A wiring pattern is printed on the green sheet by using an electrically conductive ink. A large number of green sheets thus formed with the through hole and the wiring pattern are stacked up and are baked at high temperature under high pressure, thereby forming a wiring board having layered wiring patterns. To produce a buildup wiring board, on the other hand, a copper-clad, glass-reinforced epoxy resin is used as a starting material. After a through hole is formed using a drill, a conductive layer is formed on the inner wall of the through hole by plating to achieve conductor connection between the opposite surfaces of the copper-clad, glass-reinforced epoxy resin. Subsequently, a wiring pattern (hereinafter core layer) is formed, and an organic insulating layer (hereinafter buildup layer) is formed on one or both surfaces of the material having the wiring formed thereon. Then, the buildup layer alone is removed using a laser or by etching at locations corresponding to interlayer connecting portions, and the individual layers are interconnected by means of plating, thereby forming a multilayer wiring board.
In the case of the ceramic wiring board, however, since the wiring pattern is printed on a green sheet, it is difficult to form a high-density wiring pattern.
Further, in the ceramic wiring board, a through hole is formed by punching, and thus it is difficult to form a small-diameter through hole. As a result, the land has an increased width corresponding to the diameter of the through hole, also making it difficult to enhance the density of the wiring pattern.
On the other hand, in the case of the buildup wiring board, the coefficient of thermal expansion (16 ppm/° C.) of the plated copper formed between the copper foil constituting the core layer and the glass-reinforced epoxy resin greatly differs from the coefficient of thermal expansion (80 ppm/° C.) of the glass-reinforced epoxy resin in the thickness direction thereof. In order to eliminate inconvenience such as wiring disconnection caused by the difference in the coefficient of thermal expansion, therefore, the thickness of the plated copper must be 20 &mgr;m or more. Further, the underside of the copper foil constituting the core layer is roughened in the order of 3 to 5 &mgr;m to ensure satisfactory adhesion strength when the copper foil is laminated on the resin, and therefore, the roughening thickness of 3 to 5 &mgr;m must also be allowed for. Thus, even if an ultra-thin copper foil is used, the total thickness of the copper foil, including the plated copper and the roughening thickness, becomes 35 &mgr;m or more. When such a thick copper film is etched, the amount of side etching tends to increase, giving rise to a problem that the wiring of the core layer cannot be made fine.
Further, in the buildup wiring board, a through hole is formed by drilling, and thus it is difficult to form a through hole with a diameter of 0.3 mm or less. As a result, the land has an increased width corresponding to the diameter of the through hole, also making it difficult to enhance the density of the wiring pattern.
SUMMARY OF THE INVENTION
The present invention was created in view of the above circumstances, and an object thereof is to provide a multilayer printed wiring board which permits the formation of fine wiring patterns, thereby increasing the density of wiring patterns.
It is another object of the present invention to provide a process of producing a multilayer printed wiring board which permits the formation of fine wiring patterns, thereby increasing the density of wiring patterns.
To achieve the first object, there is provided a multilayer printed wiring board comprising a glass substrate having a through hole connecting opposite surfaces thereof, a plurality of insulating layers and wiring layers formed on the surfaces of the glass substrate, and a conducting portion having a conductive film formed on an inner wall surface of the through hole and providing conductor connection between the opposite surfaces of the glass substrate. In the multilayer printed wiring board, the conductive film has a thickness of 1 to 20 &mgr;m, and a protective layer is formed so as to cover at least the conductive film.
To achieve the second object, a process of producing a multilayer printed wiring board is provided which comprises the step of forming a through hole in a glass substrate so as to connect opposite surfaces thereof, the step of forming a plurality of insulating layers and wiring layers on the surfaces of the glass substrate, the step of coating the through hole with a conductive film to provide conductor connection between the opposite surfaces of the glass substrate, and the step of covering the conductive film with a protective layer.
The above and other objects, features and advantages of the present invention will become apparent from the following description when taken in conjunction with the accompanying drawings which illustrate preferred embodiments of the present invention by way of example.
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Fushie Takashi
Kagatsume Takeshi
Matsui Shigekazu
Armstrong, Westerman, Hattori, McLeland & Naughton, LLP.
Gaffin Jeffrey
Hoya Corporation
Patel Ishwar B.
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