Multi-layer nonwoven fabric

Fabric (woven – knitted – or nonwoven textile or cloth – etc.) – Nonwoven fabric – Autogenously bonded nonwoven fabric

Reexamination Certificate

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Details

C442S381000, C442S389000, C442S409000, C442S413000, C442S415000, C442S416000, C442S408000, C428S198000

Reexamination Certificate

active

06992028

ABSTRACT:
A nonwoven fabric includes a first composite layer that includes from about 50% to about 90% by weight non-thermoplastic absorbent staple fibers and from about 10% to about 50% by weight thermoplastic fibers. A preponderance of the fibers at a first outer surface of the first composite layer comprise non-thermoplastic absorbent staple fibers and a preponderance of the fibers at a second outer surface of the first composite layer comprise thermoplastic fibers. The nonwoven fabric further includes a second composite layer that includes from about 50% to about 90% by weight non-thermoplastic absorbent staple fibers and from about 10% to about 50% by weight thermoplastic fibers. The second composite layer is adjacent the second outer surface of the first composite layer. The nonwoven fabric further includes bonded regions wherein a portion of the thermoplastic fibers of the first composite layer are fused to a portion of the thermoplastic fibers of the second composite layer, and further wherein the bonded regions have a plurality of contiguous voids.

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