Land vehicles: bodies and tops – Bodies – Body shell
Reexamination Certificate
1999-04-05
2001-04-24
Pape, Joseph D. (Department: 3612)
Land vehicles: bodies and tops
Bodies
Body shell
C296S182100, C296S146600, C049S502000
Reexamination Certificate
active
06220652
ABSTRACT:
TECHNICAL FIELD
This invention relates to a motor vehicle body having side impact protection.
BACKGROUND OF THE INVENTION
A motor vehicle body typically includes a plurality of vertical pillars between which are defined a plurality of door frames for access to a passenger compartment of the vehicle body. Respective ones of a plurality of doors are supported by hinges on the front vertical pillar of each door frame for pivotal movement between closed positions and open positions. Each door further commonly includes a horizontal steel door beam which spans the corresponding door frame in the closed position of the door and affords side impact protection against intrusion into the passenger compartment of an object, e.g. another motor vehicle, which impacts the vehicle body laterally. Increasing the structural integrity of the door beam by, for example, increasing the gauge of the steel used to make the beam, increases the rigidity of the door beam and its side impact protection but also increases the weight of the motor vehicle which negatively affects fuel economy. Motor vehicle bodies having stiff, light weight door beams made of fiber reinforced composite materials have been proposed but have not been commercially successful because such composite beams exhibit low strain-at-failure, i.e. fail abruptly after only minimal strain. Motor vehicle bodies having metal cables for side impact protection have also been proposed but such cables are also characterized by low strain at failure. A motor vehicle body according to this invention is an improvement over such prior motor vehicle bodies in that it includes a light weight side impact protection barrier characterized by high elongational stiffness and high strain-at-failure.
SUMMARY OF THE INVENTION
This invention is a new and improved motor vehicle body including a plurality of vertical pillars between which are defined a plurality of door frames for access to a passenger compartment of the vehicle body, a plurality of doors supported by pairs of hinges on one of the vertical pillars of each door frame for pivotal movement between closed and open positions, and a light weight side impact protection barrier characterized by high elongational stiffness and high strain-at-failure. The light weight barrier may be employed alone or in combination with a horizontal door beam and includes a synthetic cable in the door made from a plurality of helically braided bundles of fiber strands selected from a group of fibers consisting of aramid fibers and liquid crystal polymer fibers. The synthetic cable includes front and rear attachments to the front and rear pillars of the door frame when the door is closed. The synthetic cable is very stiff in tension to suppress lateral intrusion into the passenger compartment and has a failure mode characterized by serial or sequential rupture of individual ones of the fibers in the plurality of helically braided bundles rather than simultaneous rupture characteristic of steel cables. In a first modified embodiment of the vehicle body according to this invention, the light weight barrier includes a plurality of synthetic cables in the door having different amounts of initial slack to expand the duration of side impact protection by staging the onset of tension in the synthetic cables. In a second modified embodiment of the vehicle body according to this invention, the light weight barrier includes a plurality of synthetic cables in the door arrayed in an “X” pattern to maximize the lateral exposure of the barrier. In a third modified embodiment of the vehicle body according to this invention, the light weight barrier includes a plurality of synthetic cables arrayed in the doors and laterally across the vehicle body to more broadly disperse impact forces throughout the vehicle body.
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Browne Alan Lampe
Johnson Nancy L.
General Motors Corporation
Leahy Charles E.
Pape Joseph D.
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