Monitoring fabric properties

Measuring and testing – Sheet – woven fabric or fiber

Patent

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Details

364470, G01N 3336

Patent

active

050921681

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

1. Field of the Invention
This invention relates to the determination of the periodicity of a characteristic of a textile fabric which changes in a repeating fashion along the length of the fabric. Information relating to such a characteristic can be used to control fabric treatment processes, such as stentering or compacting, for example, to adjust the number of courses of the fabric per unit length to a desired value.
The term "characteristic" is taken to refer to any feature of the fabric (irrespective of whether the fabric is knitted or woven) which repeats itself. For example the feature may be a structural feature such as the courses or warp threads of the fabric, or a repeating pattern such as stitches, holes (in lace for example), dyed regions or different coloured threads, or some other structural feature of the fabric. For simplicity, the invention will be described with reference to counting the courses of a fabric but the present invention is intended to cover other uses, where the context fits.
The present invention is particularly useful for counting the courses of a fabric. The course count of a woven fabric is the number of picks in a unit length of the fabric, and the course count of a knitted fabric is the number of courses in a unit length of the fabric.
2. Description of Prior Art
In some processes for the treatment of fabrics, such as stentering used to stretch or shrink the fabric or compacting (used to shrink the fabric) to obtain uniformity of spacing of the courses and wales (or warp and weft threads) it is necessary to adjust the process parameters to compensate for variations in the fabric entering the process equipment.
In a stenter, the fabric is stretched or overfed as it is passed through a heating zone on pin chains. This is usually achieved by controlling the speed of rotation of rollers over which the fabric passes as it enters and leaves the heating zone and the fabric is held taut on the pin chains to achieve uniform density.
In both of these processes, it is very difficult to count all the courses accurately and to use this count to control the rate of feed of the fabric into, and out of, the stenter or compactor. Not only are the courses irregularly spaced but the fabric may also be puckered, folded, loose or taut.
A previous method of determining course count has employed a photoelectric cell to measure the transparency of the fabric along its length and means for measuring the peak amplitudes of the response curve of the cell thus obtained. Such curves are very irregular in shape and for many purposes, the reliability of the period measurements obtained in this way is not sufficiently high.
In the case of a course count determination, a typical signal will comprise one or more periodic components directly related to the course count, together with other random and/or repetitive components which may completely mask the course count component, at intervals.
The basic course count frequency may be difficult to measure by this known method of counting the signal peaks above a chosen threshold level since: unrepresentative signals and the basic signal, and the expected apertures in the fabric are obscured).
Furthermore the maximum accuracy of periodicity measurement by this method is determined by the number of courses counted in any one sample length.
It is an object of the present invention to improve the reliability of determinations of the periodicity of a characteristic of a textile fabric such as its course count.


SUMMARY OF THE INVENTION

According to one aspect of the present invention, a method of determining the periodicity of a changeable characteristic of a textile fabric is characterised by the steps of: positions which are spaced apart by a distance, S, along a length of the fabric, at the said positions, in accordance with the formula: along the fabric, and r.sub.(y+S) represents either the value of the said property at a position (y+S) along the fabric, or the value of another regularly varying function, at the position (y+S)

REFERENCES:
patent: 3000438 (1961-09-01), Alexander
patent: 3857023 (1974-12-01), McCall
patent: 4058962 (1977-11-01), Spescha et al.
patent: 4393701 (1983-07-01), Lawson
patent: 4566319 (1986-01-01), Yamazaki et al.
patent: 4586372 (1986-05-01), Massen
patent: 4764876 (1988-08-01), Whitener, Jr. et al.
patent: 4903528 (1990-02-01), Balakrishnan et al.
Ing. et al., "The Properties of the Auto Correlation Function and the Procedure by Which it is Calculated", Melliand Textilberichte, vol. 52, No. 8, pp. 886-891 (Aug. 1971).

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