Molding of normally non-mixable materials

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Producing multilayer work or article

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264513, 264572, 26432817, 425130, B29C 4516

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active

058634878

ABSTRACT:
A method is provided for injection molding of parts in a mold having a mold cavity. The method comprises: 1) supplying pressurized fluid to a mold cavity prior to injection; 2) injecting a combination of non-mixable materials into the mold cavity against the pressurized fluid, thereby creating a resultant internal counterpressure within the combination of materials; and 3) maintaining the internal counterpressure within the combination of materials sufficiently to cause the materials to solidify in a predetermined configuration based on their respective modulus.

REFERENCES:
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patent: 3819313 (1974-06-01), Josephsen et al.
patent: 4092385 (1978-05-01), Balevski et al.
patent: 4153231 (1979-05-01), Hayakawa et al.
patent: 4675141 (1987-06-01), Kumazaki
patent: 5441680 (1995-08-01), Guergov
patent: 5662841 (1997-09-01), Guergov
patent: 5716561 (1998-02-01), Guergov
"Investigation of Processing-Structure-Property Relationships in Structural Foam Molding", Alex W. Kawczak & Duane Krueger, The Dow Chemical Company, pp. 67-78.
"Injection Molding: Gas Counter Pressure Process", Integral/Structural Polymer Foams, Editors: G. Henrici-Olive and S. Olive; English by F.A. Shutov, 1986, pp. 71-74.

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