Molding method, molded product and instrument panel

Land vehicles: bodies and tops – Bodies – Dashboards

Reexamination Certificate

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C180S090000

Reexamination Certificate

active

07810863

ABSTRACT:
An instrument panel includes a panel body and a joint member. The panel body includes a core member and an outer layer that covers the core member, and is formed by reaction injection molding. The panel body includes a meter installed portion. A recess of the meter installed portion becomes an undercut at the time of molding. A core member is provided with a deformable portion which is elastically deformable. The molded panel body can be demolded by deforming the deformable portion. There is no need to provide a slide core with a molding die. A deformation of the deformable portion is prevented by installing the joint member onto the demolded panel body. According to the instrument panel, it is possible to improve a product quality and reduce manufacturing cost.

REFERENCES:
patent: 4508381 (1985-04-01), Herring
patent: 5685595 (1997-11-01), Nishijima et al.
patent: 5813288 (1998-09-01), Simonetti
patent: 6896310 (2005-05-01), Trappe et al.
patent: 7077431 (2006-07-01), Gayer et al.
patent: 7607691 (2009-10-01), Arnold et al.
patent: 2006/0053910 (2006-03-01), Choi
patent: 1749065 (2006-03-01), None
patent: 834140 (1952-03-01), None
patent: 19941674 (2001-03-01), None
patent: 2000-272377 (2000-03-01), None
Chinese Official Action from corresponding case, dated Oct. 30, 2009.
German Official Action from corresponding case, dated Jan. 28, 2009; English translation included.

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