Molded fabric and methods of manufacture

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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C428S057000, C428S058000

Reexamination Certificate

active

08070903

ABSTRACT:
A novel molded fabric is made by bringing a first patterned group of numerous discrete disjoint elements positioned on a first side of a contact boundary extending throughout the thickness of the fabric being molded, together with a second patterned group of numerous discrete disjoint elements, over-lapping the first group of discrete disjoint elements, on the opposite side of the contact boundary, and joining the elements together at their tip portions. Various techniques are disclosed for maintaining separation of overlapping cross-over portions of the thread elements crossing each other during joining the terminal portions together, so that they simulate woven cloth. First and second rolls can carry the elements in molten form within cavities in the roller surfaces or patterns of solid elements within first and second matrices, can be joined together at the nip of the rolls by heat or chemical means to produce substantial savings in fabric manufacture.

REFERENCES:
patent: 2276608 (1942-03-01), Bugge
patent: 3419456 (1968-12-01), Tenney
patent: 4195112 (1980-03-01), Sheard et al.
patent: 4241123 (1980-12-01), Shih
patent: 5490602 (1996-02-01), Wilson et al.
patent: 6967178 (2005-11-01), Zhou et al.
patent: 2003/0220041 (2003-11-01), Elkouh et al.

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