Molded camshaft assembly

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – Shaping against forming surface

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26432816, 264334, B29C 4142

Patent

active

053207955

ABSTRACT:
A camshaft assembly for an internal combustion engine includes a rotatable camshaft and a cam lobe mounted on the camshaft for rotation therewith. The cam lobe includes first and second axial ends and an integral crowned cam profile formed in its periphery which includes a radially extending shoulder located between the first and second ends. The shoulder may be formed by a pair of axially extending parallel tapered surfaces in the cam profile. A method of molding the camshaft assembly includes the steps of providing a mold including a die component closable to define a mold cavity having a first portion in the shape of a camshaft and a second portion in the shape of cam lobe which includes a crowned cam profile, filling the mold cavity with a shrinkable fluid plastics material, waiting a predetermined period of time to permit the plastics material in the second portion of the mold cavity to harden and shrink, and moving the die component in an axial direction to open the mold.

REFERENCES:
patent: 4127632 (1978-11-01), Anger
patent: 4201360 (1980-05-01), Schwartzburg et al.
patent: 4414171 (1983-11-01), Duffy et al.
patent: 4453507 (1984-03-01), Braun et al.
patent: 4521367 (1985-06-01), Underwood
patent: 4630498 (1986-01-01), Santi
patent: 4655984 (1987-04-01), Hinton et al.
patent: 4709757 (1987-12-01), Bly
patent: 4731014 (1988-03-01), Von Holdt
patent: 4741088 (1988-05-01), Ramella
patent: 4755109 (1988-07-01), Botts
patent: 4777004 (1988-10-01), Galer
Eight (8) page article entitled "Camshafts Made From Non-Metallic Materials for Small Engines" published by the Society of Automotive Engineers, Inc. under SAE Technical Papers Series No. 861243, 1986.
Design Handbook For DuPont Engineering Polymers, Module 1-"General Design Principles", pp. 21-22 (no date of publication in handbook).
Celanese Bulletin J1A, Properties and Processing of Celanex Thermoplastic Polyester, pp. 37-38, Feb. 1984.
A two page article entitled "Processing Tips For Molding Fiber Glass Reinforced Thermoplastics" distributed by LNP Corp. in 1983, and adapted from an article in Plastics Technology Magazine, Jul. 1970.

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