Modular multi-stage water filtration system

Liquid purification or separation – With repair or assembling means

Reexamination Certificate

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Details

C210S234000, C210S235000, C210S198100, C210S202000, C210S266000, C210S257100, C210S257200, C210S323200

Reexamination Certificate

active

06797165

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to water filtration systems and, more particularly, to a modular multi-stage filtration apparatus for selectable filtering modes and scalable capacity.
2. Statement of the Problem
Most households and businesses that receive water from a municipal water supply or other public waterworks depend totally on the waterworks' filtration system for ensuring the purity of the water. For purposes of this description “purity” means acceptable, non-hazardous amounts of particulate matter, bacteria, minerals, organic and inorganic compounds and chemicals. There are shortcomings, however, in the filtration and purification systems used by many public waterworks. Many arise from the large water volume and the wide, complex distribution network that public waterworks must have to supply the water needs of users ranging into the millions. The large water volume limits the level and type of filtration that can be used. The distribution network frequently introduces new impurities downstream of the public waterworks filters. A related shortcoming is that the distribution network, by having such a large number of water passages extending over significant distances, is susceptible to influx of impurities and contaminants. Still another shortcoming, which is inherent in public waterworks, is that all of the water is filtered the same for all users.
Another issue relating to public waterworks, both their distribution network and their filtering and purification capabilities, is the increasing threat of biological or chemical agents being introduced into the water supplies, either for purposes of terrorism or simple random acts of malice. As a result, there is a need for a water purification and filtering system that can quickly incorporate state-of-the-art filtering features to reduce or eliminate new threats. It is estimated, however, that many public waterworks may not be able to meet these needs. One reason for this failure is the large volume of water that the public waterworks must deliver, which dictates correspondingly large filtration systems. Such large filtration systems are typically costly to modify or add additional stages to. A related issue is that the costs for some filtering modifications, in view of the scale, are rendered impractical. Further, public waterworks generally include a very large scale distribution network. In addition to creating an inherent susceptibility to introduction of impurities and contaminants, such a network significantly increases the susceptibility to chemical and biological agents being introduced downstream of their central filters.
Numerous types of water filtration systems, their component apparatus, and filtration methods employed within the apparatus are known in the art. Known water filtration systems include “point of use” water filters, which are installed local to a potable water outlet dedicated to a single user, or single apparatus or appliance. Examples include, but are not limited to, water faucets for a kitchen or bathroom sink, a shower or bathtub, a water fountain, and a clothes washing machine. Other known water filtration systems include “point-of-entry” water filters, which are located and installed to filter the water entering a house or business facility, prior to the water flowing into the distribution pipes typically providing water to the above-identified point of use outlets. The entry at which the “point of entry” filter is installed is typically fed by the municipal water supply or a well. The two types of filter systems typically have different capacity requirements, filtering performance, maintenance requirements, and cost, such that an apparatus or system optimized for one may not be optimal for the other.
Multiple stage filters are known in the art of water filtration, both for point of entry and point of use. A typical multiple stage point of use water filtration system includes multiple filter containers or cylinders receiving water from a diverter valve attached to a sink faucet, water supply line to the sink faucet, or to another plumbing connection dedicated to the point of use outlet. The diverter valve typically introduces the unfiltered water to the filter media inside the cylinders, from which it is eventually dispensed through a spigot. The filter cylinders are typically, but not necessarily, oriented vertically with respect to the earth. If the apparatus is visible and accessible, the spigot may be located on, for example, a housing of the apparatus. An example water filter having such a spigot is the kind located on a sink counter, which is commonly referenced as an “above-the-counter” model. The spigot may be separate from the filter apparatus, an example being a second faucet connected to an outlet port of the filter by a feed line, which is commonly referred to as an “under-the-counter” model.
A typical point of entry water filter is also multistage, employing multiple cylinders similar to those used within a point of use apparatus, sized for higher water flow rates and higher treatment capacities.
Regardless of its mounting location, a typical known or existing multistage water filtration apparatus includes an integrated set of filter containers or cylinders, or a fixed arrangement or sequence of filters. The type having an integrated set of filter containers has one or more predetermined configurations of filters, not changeable by the end user, and requires periodic replacement of the entire set, as a unit. The integrated filter set also does not have provision for controlling the sequence of filters that the water flows through, or means for the end user to select various sub-sets of the filters to obtain customized filtering.
An example of a filter having individual cylinders which are themselves replaceable is disclosed by U.S. Pat. No. 6,080,313, issued to Kelada. As seen from the example patent, the filter units, although individually replaceable, have a fixed configuration. The fixed configuration of this design limits its ability to optimally target the characteristics of a particular water source, and its ability to adapt to changes in water sources or source characteristics.
SUMMARY OF THE INVENTION
The present invention advances the art, including overcoming above-identified shortcomings in the prior art, and provides additional features and benefits, with a modular water filter system and method for filtering based on same.
A first example of an embodiment of this invention includes a bracket and a plurality of canister mount diverter valves, each mounted to the bracket. Each canister mount diverter valve has a receptacle, a valve intake port, a filter feed port, a filter output port, a valve output port, and a valve apparatus switchable between a first mode and a second mode. The first mode provides a filter feed passage from the valve intake port to the filter feed port and a filter flow receiving passage from the filter flow receiving port to the valve outlet port. The second mode provides a bypass water passage from the valve intake port to the valve outlet port, while cutting off the flow between the valve inlet port and the filter feed port and between the filter flow receiving port and the valve outlet port.
The example first embodiment further includes a plurality of canisters, each having a housing surrounding a contained volume. The housing has an engagement structure engaged with the receptacle of a corresponding one of the plurality of canister mount diverter valves. The contained volume of each canister includes a filter material, an inlet port opening at one end on an exterior surface of the housing and opening to the interior volume at another end, and an outlet port opening at one end on an exterior surface of the housing and opening to the interior volume at another end. The inlet port cooperates with the filter feed port of the corresponding one of said plurality of valve bodies to establish a water passage from the valve inlet port to the interior of the filter canister, and the outlet

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