Mixed fiber composite structures high surface area-high conducti

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204242, 204252, 204294, 264 61, 428288, 428293, 428296, 428303, 4283111, 428401, 4285395, 428608, 428408, 428902, 429234, 429235, D04H 104, H01M 472

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050809636

ABSTRACT:
A new class of composites results from a matrix of carbon fibers, including graphite fibers, interwoven in a network of fused metal fibers. The composites can be fabricated to have varying surface area, void volume, and pore size while maintaining high electrical conductivity. Composites are readily prepared from a preform of a dispersion of carbon fibers, metal fibers, and an organic binder such as cellulose, by heating the preform at a temperature sufficient to fuse the metal fibers and to volatilize at least 90% of the binder with a loss of less than about 25%, and usually under 10%, by weight of carbon fiber.

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