Micromachined threshold pressure switch and method of manufactur

Electricity: circuit makers and breakers – Fluid pressure – Diaphragm

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200512, 29622, H01H 3540

Patent

active

051645580

ABSTRACT:
A pressure activated threshold switch has two electrodes separated by a small distance across a cavity. One of the electrodes is made of a mechanically compliant material. As a uniform pressure is applied to the mechanically compliant electrode, a threshold is reached at which the electrode buckles under the applied load and makes contact with the second electrode thereby closing the switch. The switch exhibits mechanical hysteresis by subsequently opening under a lower applied load. The pressure threshold switch is fabricated using wafer to wafer silicon bonding along with conventional integrated fabrication steps. The techniques of integrated circuit technologies enable dimensional control to be very good and hence activation pressures are tightly controlled. The fabrication method exploits properties of wafer to wafer silicon bonding, such as residual pressure inside sealed cavities and plastic deformation of silicon. The buckling load or threshold pressure at which the switch closes is easily tailored to specific applications. Potential applications include threshold pressure sensors for indicating when automotive tires need inflation, tank pressure monitors in air and gas compressors, switches for keyboard pads, weight detectors and robotic tactile sensor arrays.

REFERENCES:
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patent: 4744863 (1988-05-01), Guckel et al.
patent: 4853669 (1989-08-01), Guckel et al.
"A Threshold Pressure Switch Utilizing Plastic Deformation of Silicon", by M. A. Huff et al., presented at Transducers '91, San Francisco, Calif., Jun. 23-30, pp. 1-4.
"A Micromachined Threshold Pressure Switch", by M. A. Huff et al., presented at Transducers '91, San Francisco, Calif., Jun. 23-30, 1991, pp. 1-2.
"Plastic Deformation of Single-Crystal Silicon Layers Bonded Over Etched Cavities", by M. A. Huff et al., presented at Transducers '91, San Francisco, Calif., Jun. 23-30, 1991, pp. 1-3.
"A Pressure-Balanced Electrostatically-Actuated Microvalve", by M. A. Huff et al., presented at 1990 IEEE Solid State Sensor and Actuator Workshop, Hilton Head, S.C., Jun. 4-7, 1990, pp. 123-127.
"A Monolithic Silicon Switch System for Tire Pressure Measurement", by S. C. Terry et al., The 4th International Conference on Solid-State Sensors and Actuators, Transducers '87, Tokyo, Japan, Jun. 2-5, 1987, Digest of Technical Papers, pp. 76-78.
"The Development of Two Simple Tire Warning Devices", by Hiroaki Nishimura, Society of Automotive Engineers, Publication No. 840067, pp. 1-5, 1984.
"Development of Digital Tire Pressure Display Device", by H. Nishimura et al., Society of Automotive Engineers, Publication No. 851237, 1985, pp. 1-6.

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