Methods of treating animal waste slurries

Drug – bio-affecting and body treating compositions – Deodorants – For application to waste materials – solid or liquid refuse...

Reexamination Certificate

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C424S076210, C424S076500, C424S076800, C424S405000, C424S421000, C424S682000, C424S698000, C424S685000, C424S718000, C119S432000, C119S447000, C119S450000

Reexamination Certificate

active

06346240

ABSTRACT:

FIELD OF THE INVENTION
This invention relates generally to the treatment of animal wastes to reduce harmful phosphorus runoff from fields to which the animal wastes are applied, and to the reduction of ammonia emitted from such animal wastes. The invention is particularly applicable to treating liquid slurries of animal waste that are generated during the rearing of livestock in controlled rearing facilities.
BACKGROUND OF THE INVENTION
Swine and other livestock are commonly reared in facilities that are specially designed to manage manure and liquid waste generated by such livestock. For example, In some swine rearing facilities, swine are raised in enclosed facilities that have slatted floors. Beneath the floors are pits for receiving swine manure and urine that pass through the slatted floor. These pits contain water that is occasionally drained to remove the livestock waste. Other facilities raise swine on a hard slanted floor, and periodically wash accumulated manure and urine from the slanted floor. Still other facilities use a combined approach, and have slatted floors on which the swine are raised, and a slanted floor underneath that is periodically washed to remove accumulated manure and urine. Water that is used to flush manure in these facilities is often pumped into large tanks that can be quickly discharged to rapidly flush manure from the facility.
Dairy cows are also often raised in facilities that must periodically be washed of animal manure and urine. The dairy cows are often fed in a sheltered pen that has a hard concrete floor that is periodically washed.
Farmers manage the waste water from livestock rearing facilities in several manners. Almost all farmers attempt to apply the waste water onto agricultural fields. Some farmers spread the waste water from the facilities directly onto their fields. Other farmers first send the waste water to a holding pond or lagoon before spreading the waste water onto their fields. Because solids tend to separate from the water in the center of the holding pond or lagoon, some farmers withdraw water from the center of the pond or lagoon and reuse it in their facilities.
Manure excreted by the livestock generate ammonia that contributes to the offensive odor in many livestock rearing facilities. Ammonia volatilization is especially acute in facilities that are flushed with recycled water from an anaerobic lagoon or holding pond. Nitrogen in swine lagoon effluent is mostly in the form of NH
4
, with little NO
3
present. Indeed, ammonia concentrations of 350 mg/l and greater are common in lagoon effluent. In addition, because swine lagoon effluent is typically alkaline (pH>7.0), ammonia is favored over ammonium, resulting in conditions favorable for ammonia volatilization. When high pH water from swine lagoons is used for flush water, large quantities of ammonia are volatilized, causing even further elevated levels of ammonia gas inside and outside the rearing facility.
High atmospheric ammonia levels in swine rearing facilities have been shown to have a significant negative effect on feed consumption, feed conversion and daily weight gain in pigs. High levels of atmospheric ammonia in swine rearing facilities also increase the susceptibility of swine to micro-organisms responsible for respiratory problems, such as
P. multocida
. Ammonia also increases the susceptibility of four week old pigs to conchal atrophy. Likewise, high ammonia levels in swine facilities may play a significant role in the development of atrophic rhinitis.
Another detrimental aspect of NH
3
volatilization from hog manure is the effect on acid rain. The reportedly dominant source of atmospheric NH
3
in Europe is livestock waste, with long term trends showing a 50% increase in NH
3
emissions in Europe from 1950 to 1980. Ammonia raises the pH of rainwater, which allows more SO
2
to dissolve in it. Ammonium sulfate then forms, which oxidizes in the soil, releasing nitric and sulfuric acid. This produces two to five times the acid input to soils previously described for acid atmospheric deposition, resulting in extremely low pH values (2.8-3.5) and high levels of dissolved aluminum in non-calcareous soils. Ammonia volatilization can also contribute to eutrophication. Reports show that nitrogen deposited via wet fallout tripled in Denmark from 1955 to 1980, corresponding to increases in nitrogen losses from agricultural operations during this period. The rising levels of nitrogen in the fallout have also been linked to the NH
3
content in Danish streams.
Atmospheric ammonia can also result in the formation of ammonium nitrate particles in the air. These particles, which are usually less than 2 microns in size, contribute greatly to small airborne particles referred to as PM-10's (particulate matter less than 10 microns).
Swine (
Sus scrofa domesticus
) production is currently on the rise in the United States. As the swine industry moves into watersheds susceptible to eutrophication, various groups have voiced concern over water pollution. Modern swine rearing facilities often have large numbers of animals and a relatively limited land base to apply the manure. This leads to excessive application of nutrients, especially phosphorus, to the land. Phosphorus is considered to be the primary cause of eutrophication of freshwater systems. The threat of eutrophication due to phosphorus runoff has already resulted in limits being placed on the amount of animal units produced per area of land in The Netherlands.
SUMMARY OF THE INVENTION
Aluminum sulfate has previously been used to reduce phosphorus solubility and to inhibit ammonia volatilization from poultry litter, with tremendous success. U.S. Pat. No. 5,622,697 to Moore. However, when aluminum sulfate is added to a manure slurry, it can generate harmful off-gasses that compound the odor problems associated with controlled livestock operations. It has unexpectedly been discovered that aluminum chloride and aluminum nitrate, when contacted with manure slurries from livestock, reduce the harmful environmental effects of the manure, such as ammonia volatilization and phosphorus solubilization, as well as aluminum sulfate. Aluminum chloride and aluminum nitrate reduce ammonia volatilization and phosphorus solubilization without generating other harmful off-gasses.
In accordance with the purpose(s) of this invention, as embodied and broadly described herein, this invention, in one aspect, relates to a method of treating animal manure comprising contacting animal manure solids with a treatment composition comprising a treatment effective amount of AlCl
3
.nH
2
O or Al(NO
3
)
3
.mH
2
O, or the residue of AlCl
3
.nH
2
O or Al(NO
3
)
3
.mH
2
O, to form a resulting slurry, wherein n is from 0 to 10, and m is from 0 to 12.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.


REFERENCES:
patent: 3029783 (1962-04-01), Sawyer et al.
patent: 4028238 (1977-06-01), Allan
patent: 4034078 (1977-07-01), Van Horn
patent: 4209335 (1980-06-01), Katayama et al.
patent: 4306516 (1981-12-01), Currey
patent: 5039481 (1991-08-01), Pacifici et al.
patent: 5176879 (1993-01-01), White et al.
patent: 5362842 (1994-11-01), Graves et al.
patent: 5589164 (1996-12-01), Cox et al.
patent: 5609123 (1997-03-01), Luke et al.
patent: 5622697 (1997-04-01), Moore
patent: 5634431 (1997-06-01), Reddy et al.
patent: 0 156 924 (1985-10-01), None
patent: 0 557 078 (1993-08-01), None
patent: 84/02334 (1984-06-01), None
Dedock FR 2414485 Abstract, Aug. 1979.*
Lopez WO 9922581 Abstract, Apr. 1998.*
Malloy et al Laboratory Study of Ammonia—Abstract I. J.

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