Methods of making composite ceramic articles having embedded fil

Compositions: ceramic – Ceramic compositions – Carbide or oxycarbide containing

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501 96, 501 98, 501120, 501127, 501128, 501134, 264 65, 423345, 423411, 423412, 423618, 423625, C04B 3510, C04B 3556, C04B 3558

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048513750

ABSTRACT:
A method of making self-supporting ceramic composite structures having filler embedded therein includes infiltrating a permeable mass of filler with polycrystalline material comprising an oxidation reaction product obtained by oxidation of a parent metal such as aluminum and optionally containing therein non-oxidized constituents of the parent metal. The structure is formed by placing a parent metal adjacent to a permeable filler and heating the assembly to melt the parent metal and provide a molten body of parent metal which is contacted with a suitable vapor-phase oxidant. Within a certain temperature region and optionally aided by one or more dopants in or on the parent metal, molten parent metal will migrate through previously formed oxidation reaction product into contact with the oxidant, causing the oxidation reaction product to grow so as to embed the adjacent filler and provide the composite structure.

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