Methods for producing low density products

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Of inorganic materials

Reexamination Certificate

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C264S054000, C264S628000

Reexamination Certificate

active

07455798

ABSTRACT:
A method of preparing a low-density material and precursor for forming a low-density material is provided. An aqueous mixture of inorganic primary component and a blowing agent is formed, the mixture is dried and optionally ground to form an expandable precursor. Such a precursor is then fired with activation of the blowing agent being controlled such that it is activated within a predetermined optimal temperature range. Control of the blowing agent can be accomplished via a variety of means including appropriate distribution throughout the precursor, addition of a control agent into the precursor, or modification of the firing conditions such as oxygen deficient or fuel rich environment, plasma heating etc.

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