Methods for multi-material stereolithography

Plastic and nonmetallic article shaping or treating: processes – Stereolithographic shaping from liquid precursor

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C264S255000

Reexamination Certificate

active

07959847

ABSTRACT:
Methods and systems of stereolithography for building cost-efficient and time-saving multi-material, multi-functional and multi-colored prototypes, models and devices configured for intermediate washing and curing/drying is disclosed including: laser(s), liquid and/or platform level sensing system(s), controllable optical system(s), moveable platform(s), elevator platform(s), recoating system(s) and at least one polymer retaining receptacle. Multiple polymer retaining receptacles may be arranged in a moveable apparatus, wherein each receptacle is adapted to actively/passively maintain a uniform, desired level of polymer by including a recoating device and a material fill/remove system. The platform is movably accessible to the polymer retaining receptacle(s), elevator mechanism(s) and washing and curing/drying area(s) which may be housed in a shielded enclosure(s). The elevator mechanism is configured to vertically traverse and rotate the platform, thus providing angled building, washing and curing/drying capabilities. A horizontal traversing mechanism may be included to facilitate manufacturing between components of SL cabinet(s) and/or alternative manufacturing technologies.

REFERENCES:
patent: 4575330 (1986-03-01), Hull
patent: 4942001 (1990-07-01), Murphy et al.
patent: 5088047 (1992-02-01), Bynum
patent: 5143663 (1992-09-01), Leyden et al.
patent: 5398193 (1995-03-01), deAngelis
patent: 5402351 (1995-03-01), Batchelder et al.
patent: 5510066 (1996-04-01), Fink et al.
patent: 5658412 (1997-08-01), Retallick et al.
patent: 5779967 (1998-07-01), Hull
patent: 5786023 (1998-07-01), Maxwell et al.
patent: 5869170 (1999-02-01), Cima et al.
patent: 5876550 (1999-03-01), Feygin et al.
patent: 5902538 (1999-05-01), Kruger et al.
patent: 5980813 (1999-11-01), Narang et al.
patent: 6027699 (2000-02-01), Holcomb et al.
patent: 6153034 (2000-11-01), Lipsker
patent: 6158346 (2000-12-01), Zhang
patent: 6159411 (2000-12-01), Kulkarni et al.
patent: 6179601 (2001-01-01), Kruger et al.
patent: 6206672 (2001-03-01), Grenda
patent: 6216765 (2001-04-01), Tseng et al.
patent: 6242163 (2001-06-01), Stampfl et al.
patent: 6309581 (2001-10-01), Gervasi
patent: 6372178 (2002-04-01), Tseng
patent: 6391251 (2002-05-01), Keicher et al.
patent: 6450393 (2002-09-01), Doumanidis et al.
patent: 6492651 (2002-12-01), Kerekes
patent: 6549710 (2003-04-01), Simmons et al.
patent: 6623687 (2003-09-01), Gervasi et al.
patent: 6630093 (2003-10-01), Jones
patent: 6641897 (2003-11-01), Gervasi
patent: 6656410 (2003-12-01), Hull et al.
patent: 6706234 (2004-03-01), Huang
patent: 6711451 (2004-03-01), Hastert et al.
patent: 6752948 (2004-06-01), Newell et al.
patent: 6753358 (2004-06-01), Fisher et al.
patent: 6847774 (2005-01-01), Simmons et al.
patent: 6849223 (2005-02-01), Dean et al.
patent: 6998017 (2006-02-01), Lindsay et al.
patent: 7229144 (2007-06-01), Nielsen et al.
patent: 7419630 (2008-09-01), Palmer et al.
patent: 7495034 (2009-02-01), Litke et al.
patent: 2001/0026793 (2001-10-01), Jamiolkowski et al.
patent: 2002/0104973 (2002-08-01), Kerekes
patent: 2002/0171178 (2002-11-01), Dean et al.
patent: 2003/0031449 (2003-02-01), Simmons et al.
patent: 2003/0031452 (2003-02-01), Simmons et al.
patent: 2003/0032214 (2003-02-01), Huang
patent: 2003/0032733 (2003-02-01), Fisher et al.
patent: 2004/0006438 (2004-01-01), Hastert et al.
patent: 2004/0120981 (2004-06-01), Nathan
patent: 2005/0169962 (2005-08-01), Bhatia et al.
patent: 2005/0263932 (2005-12-01), Heugel
patent: 2006/0022379 (2006-02-01), Wicker et al.
patent: 2006/0225834 (2006-10-01), Medina et al.
patent: 2006/0237880 (2006-10-01), Wicker et al.
patent: 29907262 (1999-08-01), None
patent: 1 245 369 (2002-10-01), None
patent: WO 02/085346 (2002-10-01), None
patent: WO 03/002490 (2003-01-01), None
patent: WO 2004/006840 (2004-01-01), None
Office Action issued in U.S. Appl. No. 11/095,120, mailed Jun. 22, 2009.
Office Action issued in U.S. Appl. No. 10/907,984, mailed Sep. 3, 2008.
Office Action issued in U.S. Appl. No. 10/907,984, mailed Jun. 3, 2009.
Office Action issued in U.S. Appl. No. 10/907,984, mailed Feb. 5, 2010.
Baldwin et al., “Materials for protein delivery in tissue engineering,”Advanced Drug Delivery Reviews, 33:71-86, 1998.
Cooke et al., “Use of stereolithography to manufacture critical-sized 3D biodegradable scaffolds for bone ingrowth,” 2002 Wiley Periodicals, 2001.
De Laurentis et al., “Procedure for rapid fabrication of non-assembly mechanisms with embedded components,” DETC/2002/MECH-34350, 1-7, 2000.
De Laurentis et al., “Rapid fabrication of non-assembly robotic systems with embedded components,” Robotics and Mechatronics Laboratory, Rutgers Universtiy, pp. 1-30.
Dhariwalia et al., “Rapid prototyping of tissue-engineering constructs, using photopolymerizable hydrogels and stereolithography,”Tissue Engineering, 10(9-10):1316-1322, 2004.
Drury et al., “Hydrogels for tissue engineering: scaffold design variables and applications,”Science Direct, 1-15, 2003.
Geving et al., “Conceptual design of a generalized stereolithography machine,” The George W. Woodruff School of Mechanical Engineering, pp. 1-8.
Hadlock et al., “A polymer foam conduit seeded with Schwann cells promotes guided peripheral nerve regeneration,”Tissue Engineering, 6(2):119-127, 2000.
Hatanaka et al., “Process planning for embedding flexible materials in multi-material prototypes,” DETC2003/DFM048166, 1-9, 2003.
Heath and Rutkowski, “The development of bioartificial nerve grafts for peripheral-nerve regeneration,”Tibtech, 16:163-168, 1998.
Hoffman, “Hydrogels for biomedical applications,”Advanced Drug Delivery Reviews, 43:3-12, 2002.
Kataria et al., “Building around inserts: methods for fabricating complex devices in stereolithography,” DETC00/MECH-14206, 1-11, 2000.
Lee et al., “Cure depth in photopolymerization: experiments and theory,”J. Mater. Res., 16:3536-3544, 2001.
Liu et al., “Three dimensional photopatterning of hydrogels containing living cells,” Hybrid Bio/Artificial Microdevices, Biomedical Microdevices, 4:257, 2002.
Maruo et al., “Multi-polymer microstereolithography for hybrid opto-mems,” Department of Micro System Engineering, Nagoya University, IEEE, 151-154, 2001.
Office Action issued in U.S. Appl. No. 10/903,379, mailed Mar. 27, 2008.
Office Action issued in U.S. Appl. No. 10/903,379, mailed Oct. 1, 2008.
Office Action issued in U.S. Appl. No. 11/095,120, mailed Aug. 1, 2008.
Office Action issued in U.S. Appl. No. 11/095,120, mailed Nov. 5, 2008.
Sundback et al., “Manufacture of porous polymer nerve conduits by a novel low-pressure injection molding process,”Biomaterials, 24:819-830, 2003.
U.S. Appl. No. 12/181,486 entitled “Methods and Systems for Rapid Prototyping of High Density Circuits,” by Jeremy A. Palmer et al., filed Jul. 29, 2008.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Methods for multi-material stereolithography does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Methods for multi-material stereolithography, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Methods for multi-material stereolithography will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-2659379

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.