Methods and apparatus for the inactivation of viruses

Chemistry: molecular biology and microbiology – Maintaining blood or sperm in a physiologically active state...

Reexamination Certificate

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C435S238000, C435S286100, C435S286600

Reexamination Certificate

active

06465168

ABSTRACT:

BACKGROUND OF THE INVENTION
Infectious viruses can be readily transmitted via products derived from biological sources or instruments used in medical procedures. By way of example, viruses may be transmitted via products and materials derived from blood products. Surgical instruments, which instruments are not adequately disinfected, have long been recognized as a means of viral transmission.
Viruses commonly associated with infection from products derived from blood products include hepatitis B virus (HBV), as well as non-A and non-B hepatitis (NANBHV), and the human immuno-deficiency virus, associated with human immuno-deficiency syndrome (AIDS). Products derived from blood pose special problems. Methods and compositions commonly used to disinfect materials tend to denature proteins, rendering the product useless. There is a need for methods and compositions that inactivate viruses in products and materials derived from biological materials and materials intended for human use.
A virion is an individual infectious particle or agent. The term “virus” is used to denote a group of individual virions having common features in the nature of a species. The term “viruses” is used to denote more than one species.
As used herein, the term “inactivate” with respect to viruses means rendering one or more individual virions unable to infect its normal host cell or replicate in its normal host cell. The term specifically excludes the removal or isolation of one or more virions from the materials in which it is found. Indeed, in accordance with the present invention, the constituents of the virion may remain in the materials in which the virion is present. As used herein, the term “constituents” refers to the proteins, peptides, fats and waxes, and nucleic acid which comprise the virion particle. Viral activity or inactivity is usually measured by testing for the development of colonies in a suitable host culture. The development of plaques of dead cells indicates the presence of the virus and its ability to infect host cells and replicate.
As used herein, the term “sample” refers to the materials that need to be processed to reduce the number of virions. The sample may be materials derived from biological materials, such as, by way of example, blood products, tissues, cell cultures and the like. Or, in the alternative, the sample may be a instrument or implement for which the presence of virions may pose a danger or problem. By way of example, surgical and or dental implements and instruments require disinfection prior to use.
Certain aspects of the present invention employ materials known as supercritical, critical and near critical fluids. A gas becomes a critical fluid at its critical temperature and at its critical pressure. A gas becomes a supercritical fluid at conditions which equal or exceed both its critical temperature and critical pressure. The critical temperature and critical pressure are intrinsic thermodynamic properties of all sufficiently stable pure compounds and mixtures. Carbon dioxide, for example, becomes a supercritical fluid at conditions which equal or exceed its critical temperature of 31.1.° C. and its critical pressure of 72.8 atm (1,070 psig). In the supercritical fluid region, normally gaseous substances, such as carbon dioxide, become dense phase fluids which have been observed to exhibit greatly enhanced solvating power. At a pressure of 204 atm (3000 psig) and a temperature of 40° C., carbon dioxide has a density of approximately 0.8 g/cc and behaves much like a nonpolar organic solvent having a dipole moment of zero debyes.
A supercritical fluid displays a wide spectrum of solvating properties as its density is strongly dependent upon temperature and pressure. Temperature changes of tens of degrees or pressure changes by tens of atmospheres can change a compound's solubility in a supercritical fluid by an order of magnitude or more. This feature allows for the fine tuning of solvation and the fractionation of mixed solutes.
The selectivity of non-polar supercritical fluid solvents can be enhanced by the addition of compounds known as modifiers (also known as entrainers and cosolvents). These modifiers are typically somewhat polar organic solvents such as acetone, ethanol. methanol, methylene chloride or ethyl acetate. Varying the proportion of modifier allows a wide latitude in the variation of solvent power.
Supercritical fluids exhibit liquid-like density yet retain gas-like properties of high diffusivity and low viscosity. The latter increases mass transfer rates, significantly reducing processing times. Supercritical fluids exhibit low surface tension allowing facile penetration into micro-porous materials.
A material at conditions that border its supercritical state will have properties that are similar to those of the substance in the supercritical state. A material at conditions that border its supercritical state are known as “near critical fluids.” For the purposes of this application, a near critical fluid is a fluid that is:
(a) at a temperature between its critical temperature (T
c
) and 75% of its critical temperature and at a pressure at least 75% of its critical pressure (P
c
); or,
(b) at a pressure between its critical pressure (P
c
) and 75% of its critical pressure and a temperature at least 75% of its critical temperature (measured in absolute scales of degrees Kelvin and psia).
Table 1 below sets forth physical properties of materials commonly employed as supercritical, critical or near critical fluids. To simplify the terminology, individuals skilled in the art will refer to materials which are at conditions which are supercritical or near critical as critical fluids, as “critical fluids.” This application will refer to supercritical, near critical or critical fluids collectively as “SCNCorC” fluids.
TABLE 1
Physical properties of critical fluid solvents
Fluid
Formula
BP,
P
vap
,
T
c
,
P
c
0.75 T
c
,
0.75 P
c
Carbon
CO
2
−78.5
860
31.1
1070
−45.0
803
Dioxide
Nitrous
N
2
O
−88.5
700
36.5
1051
−41.0
788
Oxide
Propane
C
3
H
8
−42.1
130
96.7
616
4.2
462
Ethane
C
2
H
6
−88.7
570
32.3
709
−44.1
531
Ethylene
C
2
H
4
−103.8
NA
9.3
731
−61.4
548
Freon 11
CCl
3
F
23.8
15
198.1
639
80.3
480
Freon 21
CHCl
2
F
8.9
24
178.5
750
65.6
562
Freon 22
CHClF
2
−40.8
140
96.1
722
3.8
541
Freon 23
CHF
3
−82.2
630
26.1
700
−48.7
525
As used above, temperature is expressed in degrees Centigrade, and pressure is expressed in psig at 25° C. As used above BP represents normal boiling point, and P
VAP
represents vapor pressure.
There exists a need to render viruses, especially enveloped and lipid coated viruses in proteinaceous products, inactive without incurring substantial denaturation. In particular, there exists a need to render viruses inactive in blood derived products without changing the nature of the blood products necessary for their function.
SUMMARY OF THE INVENTION
The present invention relates to methods and apparatus for inactivating viruses associated with a sample. One embodiment of the present method relates to blood derived samples, such as plasma, serum, blood fractions, platelets and the like. The method comprises the steps of forming an admixture of a blood derived sample with a critical, near critical or supercritical fluid which critical, near critical or supercritical fluid is capable of being received by one or more virions associated with the sample. Upon removal of the critical, near critical, or supercritical fluid one or more virions are inactivated. The method further comprises the step of removing the critical, near critical or supercritical fluid to render one or more virions inactive while retaining the constituents of the virus to form a processed blood derived product. The processed blood derived product exhibits a reduction of viral activity compared with the original blood derived sample The steps of the process can be repeated to effect a desired level of inactivation of virions.
The present method has particular application for the inactivatio

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