Methods and apparatus for making ceramic matrix composite lined

Internal-combustion engines – Combustion chamber – Having coating or liner

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164 98, 60323, 4283126, F02B 7508, B22D 1908, F01N 710

Patent

active

059470941

ABSTRACT:
A method of forming a breakage resistant, erosion resistant ceramic liner for a part comprising the steps of, forming a liner of a ceramic material containing pores; filling the pores with a pre-ceramic polymer resin; and, firing the liner saturated with a pre-ceramic polymer resin at a temperature and for a time which converts the resin into a ceramic within the pores. The liner can be mechanically attached, adhesively bonded or, a metal part can be cast onto the liner by placing the liner within the metal casting mold for the part as a sidewall or integral element thereof. The invention also includes method for producing parts and liners of fiber reinforced ceramic matrix composite by a resin transfer molding process or the like wherein fiber preforms are saturated with liquid pre-ceramic polymer resin. The preforms are then polymerized in a mold, the part removed from the mold, and then fired to transform the polymer to ceramic. The process can also be employed to form hollow parts such as manifolds.

REFERENCES:
patent: 5066626 (1991-11-01), Fukao et al.
patent: 5142863 (1992-09-01), Lishio et al.
patent: 5258084 (1993-11-01), Leung et al.

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