Method to produce large, uniform hollow spherical shells

Plastic and nonmetallic article shaping or treating: processes – Formation of solid particulate material directly from molten... – Coated particles

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65 214, 65 22, 264 5, 264 10, 264 43, 264 55, 264131, 264574, 264DIG6, 425 6, B29C 600

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045487677

ABSTRACT:
Large, uniform hollow spherical shells are produced by forming uniform size drops of heat decomposable or vaporizable material, evaporating the drops to form dried particles, coating the dried particles with a layer of shell forming material, and heating the composite particles to melt the outer layer and decompose or vaporize the inner particle to form an expanding inner gas bubble which expands the outer layer. By cycling the temperature and pressure on the hollow shells, spherical shells with uniform walls are produced.

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