Method to manufacture reinforced axi-symmetric metal matrix comp

Coating processes – Spray coating utilizing flame or plasma heat – Metal or metal alloy coating

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164465, 427422, 427425, 427427, 427576, 427177, 427178, C23C 408, B22D 1100

Patent

active

058979220

ABSTRACT:
A composite part consisting of a metallic matrix and reinforcing fibers is fabricated by the simultaneous winding of the fiber and plasma spraying of the matrix onto a rotating mandrel, wherein an axi-symmetric part is produced with multiple layers of the fibers aligned in the circumferential direction. Single or multiple fiber strands are wound onto a mandrel and simultaneously sprayed with the heated powder matrix material using a thermal spray process. Rotation and translation of the mandrel produces an axi-symmetric composite part. The content of the fiber material in the plasma sprayed matrix is typically up to 40% by volume. The light-weight composite part is produced in a single processing step. The part may be used either directly, or as an insert in other components with or without further densification.

REFERENCES:
patent: 5401539 (1995-03-01), Coombs et al.
patent: 5480676 (1996-01-01), Sonoparlak et al.

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