Method of treating spent potliner material from aluminum reducti

Chemistry of inorganic compounds – Treating mixture to obtain metal containing compound – Group iiia metal or beryllium

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423126, 423127, 423236, 423484, 423489, C22B 2100, C01C 300, C01B 700, C01B 900

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active

059550422

ABSTRACT:
A process for treating spent potliner material from aluminum reduction cells and recovering useful products. In the process, spent potliner material is introduced into an acid digester containing, for example, sulfuric acid. A gas component is produced which includes hydrogen fluoride and hydrogen cyanide. A slurry component is produced which includes carbon, silica, alumina, sodium compounds such as sodium sulfate, aluminum compounds such as aluminum sulfate, iron compounds such as iron sulfate, magnesium and calcium compounds such as magnesium and calcium sulfate. The slurry component remains in the digester after the gas component is removed. The gas component is recovered and heated an effective amount to convert or decompose the hydrogen cyanide to a remaining gas component including CO.sub.2, H.sub.2 O, and nitrogen oxides, as well as HF gas. The remaining gas component is directed through a water scrubber in which the HF gas is converted to liquid hydrofluoric acid. The hydrofluoric acid is then admixed with alumina trihydrate to form aluminum fluoride and water. Valuable refractory materials and salts are recovered also.

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patent: 5558847 (1996-09-01), Kaaber et al.
patent: 5683663 (1997-11-01), Keller et al.
patent: 5723097 (1998-03-01), Barnett et al.
patent: 5776426 (1998-07-01), Kidd et al.

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