Method of treating light metal cylinder bore walls to receive th

Details Method of treating light metal cylinder bore walls to receive th Method of treating light metal cylinder bore walls to receive th

1996-07-11

1997-11-25

Bareford, Katherine A.

Coating processes

Spray coating utilizing flame or plasma heat

Metal or metal alloy coating

427456, 427236, 427328, 427292, C23C 402, C23C 406

Patent

active

056910045

ABSTRACT:
A method of treating a light metal cylinder bore wall to adherently receive a thermally sprayed metallic coating, that comprises (a) honing the wall to produce a net cylinder shape surface by use of spiral overlapping cross-abrasions having certain peaks and valleys of the abrasions folded over and molded to create tears, folds and undercuts rendering a hook and ladder effect, the honing being carried out with the use of a machining coolant to prevent burnishing of the walls; (b) either concurrently or shortly after step (a), washing the honed surface with a hot alkaline solution comprising (i) a non-soaping aluminate forming agent (sodium xanthate) that produces a residue on the walls, and (ii) surfactants that facilitate wetting of the walls even when some steam bubbles may be present; (c) rinsing the washed surfaces without disturbing the residue; and (d) thermally spraying a metallic bond coat and top coat on the honed and washed surface to render adhesion between the coating and prepared surface that is at least 6000 psi.

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