Compositions – Vaporization – or expansion – refrigeration or heat or energy...
Reexamination Certificate
2003-05-15
2004-11-09
Ogden, Necholus (Department: 1751)
Compositions
Vaporization, or expansion, refrigeration or heat or energy...
C062S112000, C062S532000
Reexamination Certificate
active
06814884
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to the use of mixtures consisting of 1,1,1,3,3-pentafluorobutane (R365mfc) and at least one further partially fluorinated hydrocarbon as heat transfer medium or refrigerant, preferably as the working fluid in high-temperature heat pumps.
For ecological reasons, in particular with regard to the effect on the ozone layer, environmentally acceptable substitutes for fluorochlorohydrocarbons (FCHCs) such as R12, R502 and partially halogenated FCHCs such as R22, are being used instead to an increasing extent in refrigeration and air conditioning. Only for the field of high-temperature heat pumps is there no suitable refrigerant available at present. In the past, R114, a fluorochlorohydrocarbon (FCHC), has been used for such applications with high condensation temperatures of 100° C. and above. Since this working fluid is included among the ozone-depleting substances listed in the Montreal Protocol and may no longer be used, a suitable substitute must be found.
Unpublished European Patent Application EP 99 20 0762.5 discloses a mixture containing 1,1,1,3,3-pentafluorobutane and at least one non-combustible partially fluorinated hydrocarbon with more than 3 carbon atoms and its suitability as refrigerant or heat transfer medium. No statements are made therein about the suitability of these mixtures for high-temperature heat pumps.
SUMMARY OF THE INVENTION
The object of the invention is to provide an improved method of transferring heat at high temperatures.
Another object of the invention is to provide a method of transferring heat which utilizes an improved working fluid composition, which in contrast to the refrigerants known hitherto, has a high temperature glide and a high critical temperature.
It is an object of the invention to provide a heat pump with an improved working fluid.
These and other objects are achieved in accordance with the present invention by providing a method of transferring heat comprising the steps of absorbing heat with a working fluid in an evaporator stage; transferring the working fluid with absorbed heat to a condenser stage, and releasing heat from the working fluid in the condenser stage, in which the working fluid consists essentially of 1,1,1,3,3-pentafluorobutane (R365mfc) and at least one further partially fluorinated hydrocarbon selected from the group consisting of 1,1,1,2-tetrafluoroethane (R134a), pentafluoroethane (R125), 1,1,1,3,3-pentafluoropropane (R245fa) and 1,1,1,2,3,3,3-heptafluoropropane (R227ea).
In accordance with a further aspect of the invention, the objects are achieved by providing a heat pump operating at a temperature above 70° C., wherein said heat pump is filled with a working fluid consisting essentially of 1,1,1,3,3-pentafluorobutane (R365mfc) and at least one further partially fluorinated hydrocarbon selected from the group consisting of 1,1,1,2-tetrafluoroethane (R134a), pentafluoroethane (R125), 1,1,1,3,3-pentafluoropropane (R245fa) and 1,1,1,2,3,3,3-heptafluoropropane (R227ea).
The criteria for selecting the working fluid or refrigerant mixture are the refrigeration and heat performance coefficients, the temperature glide in the condenser and in the evaporator and also the end compression temperatures.
According to the invention, a working fluid mixture is used which contains or consists essentially of 1,1,1,3,3-pentafluorobutane (R365mfc) and at least one partially fluorinated hydrocarbon from the group consisting of 1,1,1,2-tetrafluoroethane (R134a), pentafluoroethane (R125), 1,1,1,3,3-pentafluoropropane (R245fa) and 1,1,1,2,3,3,3-heptafluoropropane (R227ea).
Compositions which contain 1,1,1,3,3-pentafluorobutane and at least one constituent selected from the group consisting of 1,1,1,2-tetrafluoroethane, pentafluoroethane and 1,1,1,2,3,3,3-heptafluoropropane, are particularly advantageous.
In one embodiment, the mixtures according to the invention may be binary, i.e. R365mfc with a further constituent, or ternary, i.e. R365mfc with two further constituents, compositions.
Preferred binary compositions contain 1,1,1,3,3-pentafluorobutane and as a second constituent 1,1,1,2-tetrafluoroethane or pentafluoroethane or 1,1,1,3,3-pentafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane.
Preferred ternary compositions contain 1,1,1,3,3-pentafluorobutane, 1,1,1,2-tetrafluoroethane and 1,1,1,2,3,3,3-heptafluoropropane or 1,1,1,3,3-pentafluorobutane, 1,1,1,2-tetrafluoroethane and 1,1,1,3,3-pentafluoropropane.
The mixtures used according to the invention advantageously contain 40 to 95 mass-% of 1,1,1,3,3-pentafluorobutane and amounts of from 5 to 60 mass-% of at least one partially fluorinated hydrocarbon selected from the group consisting of 1,1,1,2-tetrafluoroethane, pentafluoroethane, 1,1,1,3,3-pentafluoropropane and 1,1,1,2,3,3,3-heptafluoropropane.
Table 1 shows characteristic variables of the refrigerants for high-temperature heat pumps.
TABLE 1
refrigerants for high-temperature heat pumps
Boiling
Molecular
point ° C.
Critical variables
weight
at 1.013 bar
tc (° C.)
pc (bar)
Hepta-
R227
170
−18.3
103.5
29.5
fluoropropane
1,1,1,3,3-
R365mfc
148
40.2
193
31.0
penta-
fluorobutane
Penta-
R245fa
134
15.3
157.5
36.2
fluoropropane
Penta-
R125
120
−48.1
66.3
36.3
fluoroethane
1,1,1,2-
R134a
102
−26.1
101
40.6
tetra-
fluoroethane
In preferred embodiments, the following compositions are used as binary mixtures:
95-90 mass-% R365mfc and 5-10 mass-% R134a;
95-70 mass-% R365mfc and 5-30 mass-% R227a; 95 mass-% R365mfc and 5 mass-% R125; or
95-40 mass-% R365mfc and 5-60 mass-% R245fa.
In other preferred embodiments, the following compositions are used as ternary mixtures:
90-40 mass-% R365mfc, 5-40 mass-% R227ea and
5-20 mass-% R134a; or
90-40 mass-% R365mfc, 5-40 mass-% R245fa and 5-20 mass-% R134a.
It has been found that R365mfc forms a zeotropic mixture with the aforementioned constituents. Over the entire concentration range from 40 to 95 mass-% R365mfc and 5 to 60 mass-% of the partially fluorinated fluorohydrocarbon, the total of the constituents being 100 mass-%, these mixtures exhibit zeotropic behavior.
In the context of the invention, the term “zeotropic” is understood to mean that in the equilibrium state vapor and liquid have different compositions throughout the entire concentration range, since the boiling points of the individual mixture constituents are different. The evaporation and condensation processes do not take place at a constant temperature, but at a gliding temperature.
The term “temperature glide” is understood to mean the difference between the boiling and dewpoint temperatures at constant pressure. This effect can be utilized in heat transmission in heat exchangers if the heat transfer on the thermal sink or heat source likewise takes place under a gliding temperature. The energy losses can thus be reduced, particularly in the condenser.
In cold steam processes, the heat is given off in the condenser and the heat is absorbed in the evaporator. In industrial utilization, the heat dissipation and absorption may take place on a heat transfer medium or cooling medium. The heat transfer medium or cooling medium in that case undergoes a significant temperature step change.
The compositions according to the invention are advantageously suitable as refrigerants for industrial applications in which a stream of a substance must be cooled by a significant temperature step change >15 K.
A further field of use of such zeotropic mixtures is high-temperature heat pumps which operate at condensation temperatures of 70 to 120° C.
The compositions according to the invention are thus advantageously suitable as refrigerants in heat pumps which distribute the heat via a secondary circuit, usually water, in which the secondary circuit exhibits a significant temperature difference between the outward and return flow temperatures.
In particular the compositions according to the invention are suitable as refrigerants in heat pumps which in addition to a great temperature step change additionally require a high condensation temperature, e.g. in the range of 70 to 1
Jannick Peter
Meurer Christoph
Crowell & Moring LLP
Ogden Necholus
Solvay Fluor und Derivate GmbH
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