Method of terminating leading ends of a plurality of wires

Metal working – Method of mechanical manufacture – Electrical device making

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Details

29755, 29861, 29749, 295662, 295663, H01R 4304, B23P 1900

Patent

active

043631673

ABSTRACT:
Method and apparatus for cutting and stripping a plurality of wires, applying terminals to the ends of the wires, and inserting wires en masse into the cavities in a connector housing. A shuttle having telescoping tubes which contain the wires therein is attached to carriage which travels on a rail and delivers wires axially at a first fixed spacing on a linear path to an operating zone, insertion station, and strip and shear station. Tubing collapses to extrude wire into operating zone where wires are compensated by deflecting laterally of their axes various amounts such that subsequent rolling into a template will restore the wire ends to a straight array so they can be terminated to a strip of terminals at a second fixed spacing. Tubes expand to draw terminated wires therein as shuttle retreats, then connector housing is delivered onto linear path and shuttle advances to insert terminated wires therein. Shuttle retreats over stationary wires until they are exposed to strip and shear blades remote from housing.

REFERENCES:
patent: 3765073 (1973-10-01), Burns
patent: 3871072 (1975-03-01), Folk
patent: 3881246 (1975-05-01), Folk
patent: 3887999 (1975-06-01), Ross et al.
patent: 4043017 (1977-08-01), Folk et al.
patent: 4136440 (1979-01-01), Brandewie et al.
patent: 4137624 (1979-02-01), Davis et al.
patent: 4235015 (1980-11-01), Funcik et al.
patent: 4253222 (1981-03-01), Brown et al.

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