Method of selectively assembling multiple catalytic elements...

Metal working – Method of mechanical manufacture – Catalytic device making

Reexamination Certificate

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Details

C029S455100, C422S171000, C422S177000, C422S222000

Reexamination Certificate

active

07823285

ABSTRACT:
A method is provided for assembling a plurality of catalytic substrates and support materials within a catalytic converter housing using a uniform compression. Outer profiles of a plurality of catalytic substrates are determined. Weight factors of a plurality of the support materials are determined. A lookup table containing a list of associated outer profiles of catalytic substrates and weight factors of support materials are provided. A first catalytic substrate and a first support material are joined as a first pre-assembly based on a matching outer profile and weight factor from the lookup table. A second catalytic substrate and a second support material are joined as a second pre-assembly based on a matching outer profile and weight factor from the lookup table. The first and second pre-assemblies are inserted into the catalytic converter housing. The first catalytic element and the second catalytic element are secured within the catalytic converter housing.

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patent: 4750251 (1988-06-01), Motley et al.
patent: 5909916 (1999-06-01), Foster et al.
patent: 6635227 (2003-10-01), Shibata et al.
patent: 6954988 (2005-10-01), Mayfield
patent: 2002/0057998 (2002-05-01), Foster et al.
patent: 2006/0045824 (2006-03-01), Foster
patent: 0982480 (2006-03-01), None
patent: 2473623 (1981-07-01), None
patent: WO2007101468 (2007-09-01), None

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