Method of providing a nonwoven fabric with a wide bonding window

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Rod – strand – filament or fiber

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428357, 428364, 428365, 428351, 428374, B32B 1500, D02G 300

Patent

active

057142564

ABSTRACT:
There is provided a method of producing a nonwoven fabric with a wide bonding window by forming a nonwoven web from a thermoplastic polymer blend including from about 0.5 weight percent to about 25 weight percent of syndiotactic polypropylene and then thermally bonding the nonwoven web by a method such as thermal point bonding, through-air-bonding and ultrasonic bonding. Such a web has a bonding window at least 10.degree. F. wider than that of a similar web without syndiotactic polypropylene. Ideally, the bonding window will extend at least 10.degree. F. below that of a similar web without syndiotactic polypropylene.

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