Method of producing silicon carbide articles

Coating processes – Heat decomposition of applied coating or base material – Base material decomposed or carbonized

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427228, 427249, 423345, 423346, 501 88, 501 90, B05D 310, C23C 1108, C04B 3554, C04B 3580

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active

045130302

ABSTRACT:
A method of producing articles comprising reaction-bonded silicon carbide (SiC) and graphite (and/or carbon) is given. The process converts the graphite (and/or carbon) in situ to SiC, thus providing the capability of economically obtaining articles made up wholly or partially of SiC having any size and shape in which graphite (and/or carbon) can be found or made. When the produced articles are made of an inner graphite (and/or carbon) substrate to which SiC is reaction bonded, these articles distinguish SiC-coated graphite articles found in the prior art by the feature of a strong bond having a gradual (as opposed to a sharply defined) interface which extends over a distance of mils. A method for forming SiC whisker-reinforced ceramic matrices is also given. The whisker-reinforced articles comprise SiC whiskers which substantially retain their structural integrity.

REFERENCES:
patent: 3205043 (1965-09-01), Taylor
patent: 3269802 (1966-08-01), Wainer et al.
patent: 3369920 (1968-02-01), Bourdeau et al.
patent: 3622272 (1971-11-01), Shyne et al.
patent: 3653851 (1972-04-01), Gruber
patent: 3991248 (1976-11-01), Bauer
patent: 3994822 (1976-11-01), De Bacci et al.
Carbon, 12, No. 1, 358-362 (Jan. 1974).
J. Am. Cer. Soc., 33, No. 12, 353-360 (12/1/50).
"Refel-Self Bonded Silicon Carbide", U.K.A.E.A. Reactor Group, Sep. 1973.

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