Method of producing porous silicon nitride ceramics having high

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Of inorganic materials

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264628, 264638, 264639, 264650, 264683, C04B 34584, C04B 3800

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059684267

ABSTRACT:
The present invention relates to a method for producing a porous silicon nitride sintered body having high strength and low thermal conductivity, which comprises of adding more than 10 volume % of rodlike beta-silicon nitride single crystals with a larger mean diameter than that of a silicon nitride raw powder into a mixture comprising the silicon nitride raw powder and a sintering additive, preparing a formed body with rodlike beta-silicon nitride single crystals oriented parallel to the casting plane according to a forming technique such as sheet casting and extrusion forming, sintering said formed body to develop elongated silicon nitride grains from the added rodlike beta-silicon nitride single crystals as nuclei and obtain the sintered body with the elongated grains being dispersed in a complicated state.

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Hirao et al., "Preparation of Rod-Like Beta-Si.sub.3 N.sub.4 Single Crystal Particles," Journal of the Ceramic Society of Japan, 101 [9], 1993, pp. 1078-1080.

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