Method of producing furan-epoxy powder-like binder

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – From phenol – phenol ether – or inorganic phenolate

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Details

528 94, 528111, 528116, 528117, 528118, C08G 5940

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active

042269687

ABSTRACT:
A method of producing furan-epoxy powder-like binder comprising reacting the product of the polycondensation of epichlorohydrin with diphenylpropane (100 weight parts) with a ketone containing a furfurylidene group (33-200 weight parts) and a nitrogen-containing compound (8-100 weight parts). As examples of the ketone containing a furfurylidene group monofurfurylideneacetone, difurfurylideneacetone, difurfurylidenecyclohexanone, a mixture of monofurfurylideneacetone with difurfurylideneacetone in a ratio (weight parts from 1:1 to 1.4:1; 1,9-di-(.alpha.-furyl)nonanetetracene-1,3,6,8-one-5 or 1,5 -di-(.alpha.-furyl)-2,4-dimethylpentadiene-1, 4-one-3 may be mentioned. Triethanolamine, 3-methyl-5-furylpyrazoline, trifurylimidazoline, hexamethylenediamine, and low molecular polyamides with molecular weight of 2000-10000 or polyethylenepolyamine with molecular weight of 1000 are used as a nitrogen-containing compound. The reaction is performed at 130.degree.-200.degree. C. in the presence, if necessary, of trifurfurylborate (1-12 weight parts). The obtained product is cooled down to a temperature not exceeding 30.degree. C. and ground to a powder state. The furan-epoxy binder does not cake for 60 days and retains its properties upon storing for a long period of time (up to 12 months). Heat distortion temperature of polymer materials based on the above-cited binder is 250.degree. C. according to the Vicat method. Polymer materials formed from said binder can be combustible and incombustible or display ability to self-extinction.

REFERENCES:
patent: 3433807 (1969-03-01), Jones et al.
Mamatov et al., "A Study of Thermal Curing of Difurfurylidene Acetone", from publication entitled, "Production & Processing of Plastic Materials", Research Institute for Plastic Materials, No. 3, Moscow, 1972.
Varlamov et al., Inventor's Certificate No. 533,618, Abstract in Bulletin of Inventions, U.S.S.R., 1976, No. 40, p. 67.
Lisitsyn et al., "Flooring Compositions Resistant to Attack", by Corrosive Substances, "Chem. Abstracts 67, 12599y (1967).
Varlamov et al., "Hardening of Epoxy Resins", Chemical Abstracts 76, 128093u, (1972).

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